BINZEL JAPAN Ltd | Kouei Japan Trading | Get Quotation

Binzel Japan ABIPLUG Welding Cable Connector System

kvt part2 — Thu, 05 Mar 2020 04:33:23 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: ABIPLUG

Plug & Weld! ABIPLUG – the reliable connection.
The new range of ABIPLUG welding cable connectors from ABICOR BINZEL – designed for safe and effective current transfer in arc welding technology – guarantees maximum operating safety for the equipment and the user. Available as either panel socket / cable plug combination or as panel plug / cable socket combination.

The advantages:

Safe and quick connection – highest twist resistance due to the revolutionary “square end-block-system” by ABICOR BINZEL
High flash-over resistance – for maximum machine protection
Easy mounting, optimal connection and excellent power transmission
Compatible with all commercially available makes – can be built out of metal or plastic panels
Corresponds to EN-standard EN 60 974-12 – the new EN-standard

Technical data

Type	Current (A)	Cable (mm²)	Mount-Ø (mm)
* 10-25	125	up to 10	20.5
* 10-25	150	10 – 16	20.5
* 10-25	200	16 – 25	20.5
* 35-50	250	25 – 35	30.5
* 35-50	300	35 – 50	30.5
* 50-70	400	50 – 70	30.5
* 70-95	500	70 – 95	30.5

* = ABI-CM / ABI-IF or ABI-CF / ABI-IM

ABI-CM (Cable Male) = Welding cable plug
ABI-CF (Cable Female) = Welding cable socket
ABI-IM (Insert Male) = Panel mounted plug
ABI-IF (Insert Female) = Panel mounted socket

The post Binzel Japan ABIPLUG Welding Cable Connector System first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan ABICAR Efficient Longitudinal Seam Welding Without Compromising Quality.

kvt part2 — Sun, 01 Mar 2020 03:05:39 +0000

Manufacturer: BINZEL JAPAN Ltd

ABICAR Welding Tractors: Efficiency & Quality for Long Seams
Manual welding of long seams is physically demanding and affects weld quality over time. The ABICAR welding tractor from ABICOR BINZEL provides continuous torch guidance, ensuring consistent, high-quality welds, even overhead.
With ABICAR, welding up to 5 meters without portals or robots is effortless. These systems significantly cut welding time and rework costs, saving up to 60% annually and boosting profitability.

Why mechanized welding?

Manual or robotic welding? Going for automation quickly requires major investments, not only because of the equipment but also because you have to train your staff to operate it. But you don’t have to resort to expensive fully automated solutions to relieve manual welding work. Welding longitudinal seams with a welding tractor (upward welding) can significantly reduce the burden on the welder and ensure consistent quality down to the last meter. This partial automation significantly increases your profitability while still ensuring sufficient flexibility.

The advantage of mechanized welding of long parts with a welding tractor is that the welder is present throughout the entire process and can intervene at any time.

ABICAR ADVANCED

ABICAR 1200 PRO

Investing in ABICAR Welding Systems Brings Significant Benefits.

In terms of economy, ABICAR welding tractors can reduce time by up to 60% and costs by more than 60% compared to manual welding. The results are based on an example calculation of a 10,000 m long fillet weld in one year. The exact date of this calculation can be found in the documentation of this website

Advantages of ABICAR welding tractors compared to manual welding\

Changed manual welding duty cycle from 25% to 60%
1 meter weld seam can be produced more than twice as fast
Reduce downtime due to reduced physical strength
Manual welding torches can be used with the clamps without any problems.

Advantages of ABICAR welding tractors

Increased Profitability
Complete more projects faster, more cost-effectively and on time.
Optimal seam quality:
Get consistent, high-quality weld results even on long parts and duty cycles of 60% or more.
Ensuring occupational safety
Reduce physical labor for welding workers and reduce sick leave.
Increased productivity
. Always weld at high speeds without interruption.
Easy to use:
just clamp the welding torch and start welding
Easy Integration
Connects easily and inexpensively to all standard manual welding equipment.

Which ABICAR welding tractor is correct?


Features and Specifications	ABICAR 1200 PRO
Maximum Drive Speed	110 cm/min	120 cm/min
Upward welding	✓	✓
Overhead welding	x	✓ (Includes accessories)
Stitch welding	x	✓
Waving	x	✓ (Includes accessories)
Two-torch welding	✓ (Includes accessories)	✓ (Includes accessories)
Programmable Weld Length	x	✓
Program Memory	x	✓
Guide rails available	✓	✓

Technical data

	ABICAR ADVANCED	ABICAR 1200 PRO
Input voltage	1~ 115–230 V, 50–60 Hz	1~ 115–230 V, 50–60 Hz
output	20 W	25 W
Welding position acc. to EN ISO 6947 and AWS/ASME
• beside	PA/1F/1G	PA/1F/1G
	PB/2F	PB/2F
	PC/2G	PC/2G
	PD/4F	PD/4F
	PE/4G	PE/4G
• vertical	PF/3G	PF/3F/3G (optional with oscillator) PG/3F/3G (optional with oscillator)
Minimum radius of curvature of workpiece surface	1000mm	1500mm
Torch Type	MIG/MAG	MIG/MAG
Torch Diameter	16 – 22 mm	16 – 22 mm
Maximum Allowable Cable Weight
• beside	8 kg	12 kg
• vertical	6 kg	8 kg
Minimum thickness of workpiece	4 mm	5 mm
Ground clearance	4 mm	5 mm
Horizontal Tensile Force	150 N	220 N
Vertical tensile force	100 N	150 N
Adjustment range cross slide	0 – 35 mm (up-down, left-right)	0 – 35 mm (up-down, left-right)
Adjustment range guide arm	0 – 100 mm	0 – 75 mm
Horizontal Speed	0 – 110 cm/min	0 – 120 cm/min
Vertical Velocity	0 – 100 cm/min	0 – 110 cm/min
Noise level	< 70 dB	< 70 dB
weight	8 kg	14 kg

The post Binzel Japan ABICAR Efficient Longitudinal Seam Welding Without Compromising Quality. first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan SWR Spool Welding Robot

kvt part2 — Sun, 01 Mar 2020 01:29:20 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: SWR

Collaborative robots maximize productivity and performance
The spool welding robot SWR increases the productivity of pipe production plants and at the same time reduces the costs of pipe production. Efficient welding technology and statistical reports create a synergy that guarantees consistent quality. The collaborative welding robot maximizes productivity and space efficiency while reducing operating costs. Novarc Technologies and ABICOR BINZEL offer the SWR spool welding robot in an international collaboration.

Benefits at a glance:

You can perform continuous welding from the root to the cap.
The NovEye ^® camera and NovData ^® data acquisition system allow constant, clear monitoring of the process and its results.
It has an open platform format with a footprint of 1.2m x 1.2m, allowing the use of up to five positioners in a small space.
You can weld pipe spools using gas metal arc welding and metal cored arc welding.
Flux cored arc welding is an optional package.
They provide it as a mass production facility.

Overview of spool welding robot:

High technical expertise by ABICOR BINZEL

This spool welding robot offers a perfect combination with ABICOR BINZEL welding equipment for consistent quality and best results. In particular:
ABIROB ^® W Torch
TH6D Seam Tracking
Master Liner
EWR2/EWR2Net as optional equipment

Top quality monitoring

The innovative NovEye ^® camera and NovData ^® software provide welders and other operators with clear and excellent monitoring for welding and welding parameter settings.

Welding performance (current value, heat input, moving speed, wire melting speed, etc.)
Welding during operation
Daily Driving Report

Small footprint

With a small footprint of 1.2m x 1.2m and a maximum range welding arm, the spool welding robot can be deployed in busy pipe manufacturing plants:
You can use up to five positioners.
The existing positioner can be used for SWR.

Easy to use

The operation method of the spool welding robot is designed for welding operators and supervisors. It can weld pipes from root to cap.
Even novice welding engineers and operators can operate it.
No special programming knowledge is required.
No heavy safety fences are required.
Simply connect, set and weld.

The post Binzel Japan SWR Spool Welding Robot first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan Alignment Jig Torch Neck Alignment Inspection And Correction Jig

kvt part2 — Fri, 28 Feb 2020 04:36:39 +0000

Manufacturer: BINZEL JAPAN Ltd

Accurate TCP check of torch neck possible …
The torch neck centering inspection tool can check and correct the TCP of the torch neck offline. You can change the guide body mounting position to straight, 22°, or 45° for the standard neck. Special types are available for special necks.
By installing optional parts, it is also possible to check the amount of cooling water and gas flow at the neck.

The post Binzel Japan Alignment Jig Torch Neck Alignment Inspection And Correction Jig first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan TSi Injection Unit

kvt part2 — Fri, 28 Feb 2020 04:30:27 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: TSi

TSi – Efficient Torch Injection Unit
The TSi from ABICOR BINZEL is a stand-alone welding torch injection unit for easy integration into new or existing processes. Its built-in activation triggers the spray pulse when the torch reaches the spraying position, eliminating the need for an electric actuator or robot controller integration.
Designed for efficiency and sustainability, the sealed spraying chamber prevents fluid escape, while adjustable dosing minimizes anti-spatter fluid consumption. TSi ensures even coating inside and out with ABICOR BINZEL’s proven anti-spatter fluid, preventing weld spatter buildup. It offers seamless integration, reliable torch maintenance, and eco-friendly operation.

Arguments that speak for themselves:

Simplest starting – electric actuator not required
Spray pulse activated by the robot movement
No complicated integration into the robot controller
Sealed and highly efficient spraying process – no overspray
Clean and safe welding environment
Low consumption of the anti-spatter fluid
Plug & spray – means just what it says

Technical Data

General information

Weight:	1.5 kg (without anti-spatter fluid)
Ambient temperature in operation:	0°C to +40°C
Relative humidity in operation:	up to 90% at 20°C

Pneumatic connection

Connection port:	Ø 8 mm
Operating pressure:	min. 0.5 MPa up to max. 0.6 MPa

The post Binzel Japan TSi Injection Unit first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan DAV Wire Cutting Device

kvt part2 — Fri, 28 Feb 2020 04:06:19 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: DAV

Good cutting…
T Wire Cutter DAV This is important for robot welding. It keeps the wire extension length constant and prevents various welding defects.
Removing wire balls after welding.
Reliable arc start and prevention of oxide entrapment at the start part.

Technical data

Air pressure: 6 – 10 bar
Compressed air: LW 4.0 mm
Breaking capacity: at 6 bar
Solid wire: 1.6 mm
FCW: 3.2 mm
Weight: 2700 g

The post Binzel Japan DAV Wire Cutting Device first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan TES Torch Exchange Station

kvt part2 — Fri, 28 Feb 2020 03:37:42 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: TES

TES – Fast and Reliable Torch Changing
The Torch Changing Station (TES) boosts productivity and flexibility by enabling quick, reliable torch changes for ABITIG® WH TIG and MIG/MAG WH torches. Its modular design allows up to four units to be combined, integrating seamlessly into a PLC-controlled fieldbus system for full status monitoring.
A built-in sensor tracks the torch position, while the welding robot controls the change movement, offering flexibility in welding cell design. Ideal for both large industrial plants and small production cells, TES ensures a safe, stable torch change with its integrated wire electrode cutter, preventing arc start and wire feed issues.

Key Benefits:

A simple and inexpensive solution for automatic torch changing
Can be combined with up to four exchange stations
Can be used for TIG* and MIG/MAG applications
Simple and durable design
Low running and repair costs
Increased uptime
Different torch geometries can be used for improved part accessibility
*Currently no cold wire feeding

1. Torch exchange station TES and MIG/MAG welding torch WH
2. Torch changing station TES and TIG ABITIG ^® welding torch WH
3. Torch exchange station TES and MIG/MAG and ABITIG® ^welding torch WH

System Overview

front

1. Zero position, locking body down with locking fork retracted
2. Locking body up, locking fork extended
3. Locking body up, locking fork retracted
4. Locking body down, locking fork extended

Rear and pneumatic connections

1. Pneumatic cylinder end position sensor

Specification

Operating Pressure:

Max 116 psi / Min 87 psi

Pneumatic Connection:

Connection Ø 6 mm

Electrical Connection:

Cable connection M12

4 Output
– Proximity switch 24 V DC / max. 200 mA
– Switch output pnp No

2 Output
– Proximity switch 24 V DC / max. 200 mA
– Switch output pnp No

2 Input*
– 5/2 solenoid valve 24 V DC
– Power consumption 2.8 W

* Depends on part number

The post Binzel Japan TES Torch Exchange Station first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan BRS Torch Cleaning Station

kvt part2 — Fri, 28 Feb 2020 03:27:06 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: BRS

Connect & Clean …

ABICOR BINZEL torch cleaning stations – the complete solution for reliable automatic servicing of torch heads. Quick and easy to install, just “Connect & Clean …”, the compact torch cleaning stations BRS stand for top reliability. Combined in a single station, no less than three systems guarantee optimally timed processes and an increase in plant availability. Many further features such as mounting stand and drip pan reduce installation costs.
1. Torch cleaning station

Precise and effective cleaning for almost all robot welding torches
Tried-and-trusted cutter principle, suitable even for heavy spatter adhesion
Precise clamping of the gas nozzle fixes the torch in place during the cleaning process

2. Front injector “TMS-VI”

Direct economical spraying of anti-spatter agent reduces welding spatter adhesion and extends service intervals
Clean environment thanks to encapsulated nozzle design and collecting pan for soiled residual oil
Precise clamping of the gas nozzle fixes the torch in place during the cleaning process

3. Wire cutting fixture “DAV”

The combined clamping and shearing action guarantees precise cutting quality and ensures optimum arc-ignition as well as exact TCP measurement
Long service life thanks to sturdy design
Precise wire length for touch sensing

Application area:

MIG/MAG welding torches for all common torch brands

Technical data

General data

Total weight:	approx. 16 kg (incl. TMS-VI and DAV)
Ambient temperature:	+ 5°C to + 50°C
Air consumption:	approx. 380 l/min.
Pneumatic motor (Nominal speed):	with lubricated air: approx. 650 rpm / with non-lubricated air: approx. 550 rpm

Pneumatic connection – manifold block

Compressed air supply:	G 1/4
Clear width:	min. Ø 6 mm
Nominal pressure:	6 bar
Operating pressure:	6–8 bar

Electrics – terminal block

Control:	4 inputs for triggering the 5/2 directional control valves
Control voltage:	24 V DC
Power consumption:	4.5 W
Output:	1 output from inductive proximity switch (pnp)
Operating voltage:	10 – 30 V DC
Tolerated residual ripple:	Vss < 10%
Continuous current:	max. 200 mA
Current consumption:	approx. 4 mA (24 V)
Drop in voltage:	approx. 1.2 V (200 mA)

Front injector “TMS-Vi”

Capacity of the bottle:

1 litre

Wire cutting fixture “DAV”

Cutting rate at 6 bar:	Solid wire: up to 1.6 mm / Flux cored wire: up to 3.2 mm
Cutting time:	0.5 sec.

The post Binzel Japan BRS Torch Cleaning Station first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan Wire Feeder System MasterLiner

kvt part2 — Fri, 28 Feb 2020 03:12:35 +0000

Manufacturer: BINZEL JAPAN Ltd

MasterLiner Series – Revolutionizing Wire Feeding

The MasterLiner series sets new wire feeding standards with 360° turnable segments and four rollers per segment for smooth, low-resistance wire feeding. In laser applications, it eliminates the need for additional feeders, even over long distances.
Available in MasterLiner and MasterLiner MAXI, both come in FLEX and HD versions. The FLEX version, with a corrugated hose and connection system, allows precise length configuration and on-site repairs, saving time and costs. The heavy-duty HD version features aramid-reinforced protection for extreme applications.

Arguments that speak for themselves:

Low friction forces
Long life time
Ultrasonic cleaning
Maintenance free and the overall system is prone to little interference
Wire feeding over long distances and by only one wire feeder
Suitable for all welding processes with wire feeding, including laser welding and brazing
Suitable for all types of wire
Easy and quick assembly and exchange possible by using quick connectors

Application area:

Robot controlled MIG/MAG, TIG, PLASMA and laser welding processes

Technical Data:

MasterLiner HD
Outer Ø: 30.0 mm
Wire Ø: max. 1.2 mm
Weight: approx. 400 g/m (without connections, with aramid coating)
Recommended length (max.): 25.0 m
Bend radius (min.): 150 mm
Flexibility/tensile strength: 1.500 N
Connection: G 1/8″ and optional G 1/4″ (on request)
MasterLiner FLEX
Outer Ø: 22.0 mm (without outer hose) / 34.0 mm (with outer hose)
Wire Ø: max. 1.2 mm
Weight: approx. 250 g/m (without outer hose) / approx. 400 g/m (with outer hose)
Recommended length (max.): 25.0 m
Bend radius (min.): 150 mm
Flexibility/tensile strength: 600 N
Connection: G 1/8″ and optional G 1/4″ (on request)

The post Binzel Japan Wire Feeder System MasterLiner first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan iSTM Robot Mount

kvt part2 — Fri, 28 Feb 2020 03:00:31 +0000

Manufacturer: BINZEL JAPAN Ltd
Model:

Sturdy and stable in a slim design …
The iSTM robot mount, designed for welding robots with central media feeding through the center axis, offers both a high level of safety and flexibility for air- and liquid-cooled welding torches.
The iSTM system can be used in connection with the tried-and-trusted ABICOR BINZEL torch necks of the torch series ABIROB^®A, ABIROB^®W and ABIROB^®GC. The slim yet sturdy and stable design reduces servicing costs since handling and assembly are extremely easy.
The robot mount was especially developed for hollow axis robots with integrated collision software.

Advantages that speak for themselves:

Extremely torsion-resistant cable assembly – rotatable through 400° (+/- 200°)
Great flexibility and optimum component access
Maximum reliability thanks to comprehensive protection against dust and welding spatter
Additional feature: Optional airblast and spraying function through the cable assembly

Area of application:

Hollow wrist robots with integrated collision software

Technical data:

Dimensions:
Length: 109 mm Ø 73 mm
Weight:
without torch neck: approx. 900 g
with ABIROB^® A 300: approx. 1200 g
with ABIROB^® A 360: approx. 1200 g
with ABIROB^® A 500: approx. 1200 g
with ABIROB^® W 500: approx. 1500 g
with ABIROB^® 350 GC: approx. 1200 g

The post Binzel Japan iSTM Robot Mount first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan iCAT Mini Robot Mount

kvt part2 — Fri, 28 Feb 2020 02:47:53 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: iCAT Mini

iCAT Mini – Maximum Performance in a Compact Design
The iCAT mini robot mount delivers optimal performance for air-cooled applications with easy installation, durability, low maintenance, and excellent value. Designed for hollow wrist robots up to 400 A, it suits automotive suppliers and general industries.
This system includes a welding torch, safety cutoff, and a torsion-resistant coaxial cable for long service life. The ABIROB® G350, G360, and G500 torch necks, featuring the new G-interface, ensure stability and repeat accuracy for high-quality welding. Various TCP versions are available, using the proven wearing part concept of the ABIROB® A and GC series.

Arguments that speak for themselves:

Low purchasing price, fast and simple installation and long service life
Low weight of approx. 1200 g (incl. welding torch)
Reduced design size for access in tight and complex jigs or components
Extremely good reset precision – combined with large deflection for the optimum protection of robot and welding torch
Extensive range of welding torches with different performance classes
Can be used with all standard hollow wrist welding robots

Technical data

Dimensions:	Length 89 mm (without adapter flange) Ø 88 mm
Weight:	approx. 850 g (without adapter flange and cable assembly)
Release force:	24 N +/– 3 N (at 400 mm distance to the robot flange)
Maximum deflection:	Deflection in the X and Y-axis: approx. 11° Deflection in the Z-axis: approx. 8 mm
Triggering the emergency off switch:	Deflection in the X and Y-plane: approx. 0.5 – 1º Deflection in the Z-plane: approx. 0.5 – 1 mm
Resetting accuracy:	< +/– 0.1 mm (at 400 mm distance to the robot flange)
Load capacity of safety cut-out:	24 V DC, max. 100 mA

The post Binzel Japan iCAT Mini Robot Mount first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan iCAT Robot Holder

kvt part2 — Fri, 28 Feb 2020 02:31:23 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: iCAT

Unlimited freedom! iCAT – the perfect combination of safety and flexibility!
The iCAT robot holder was developed for the latest welding robots. The cable runs through the 6th axis of the robot, allowing a safe and flexible installation of either air- or water-cooled torches.

The secret:

Collision detection up to 10° of displacement – optimal repeatability
The collision detection capabilities of the Integrated Robot are combined with those of iCAT to ensure instantaneous stopping in the event of a collision.
Cable is kink resistant – long life
Air- or water-cooled torch rotates 480° (± 240°) in the robot’s 6 axes – great flexibility and good torch working range
The cable is directly connected, allowing for stable current supply.

Technical data

Dimensions:
Length: 162 mm
Outer diameter: Ø 90 mm
Weight: Approx. 1500 g Approx . 2100 g
(with flange & torch)
Max. displacement:
– X- and Y-direction: Approx. 10°
– Z-direction: Approx. 4 – 8 mm
Repeatability: < +/- 0.1 mm
(at 300 mm from the robot flange face)
Emergency stop conditions:
– X- and Y-direction: Approx. 0.7 – 1º
– Z-direction: Approx. 0.5 – 1°
Release moment: – 4.3 Nm +/- 2 Nm
(at 360 mm from the robot flange)
Moment spring (M): – 12 N +/- 2 N
(at 360 mm from the robot flange)
Microswitch (load): 24 DC, max. 100 mA

The post Binzel Japan iCAT Robot Holder first appeared on Kouei Japan Trading | Get Quotation.

BINZEL JAPAN ABICAR Welding Tractor

kvt part2 — Fri, 28 Feb 2020 02:08:21 +0000

Manufacturer: BINZEL JAPAN.
Product: ABICAR Welding Tractor

Introduction

With ABICAR welding tractors of BINZEL JAPAN, even welding 5 meters without portals or robots is no problem. These welding systems allow for faster longitudinal seam welding and significantly reduce rework costs. ABICAR welding tractors enable cost savings of up to 60% per year. Companies can thus benefit from increased profitability.

The post BINZEL JAPAN ABICAR Welding Tractor first appeared on Kouei Japan Trading | Get Quotation.

BINZEL JAPAN EWR 2 / EWR 2 Net Gas Control And Management System

kvt part2 — Fri, 28 Feb 2020 02:00:45 +0000

Manufacturer: BINZEL JAPAN.
Product: Gas Control And Management System
Model: EWR 2 / EWR 2 Net

Improved reduction rate and precision, and also compatible with Industry 4.0 specifications!

The EWR 2 system uses a patented method to control gas flow. It is synchronized with the welding current and can adjust the gas flow in real time using a high-speed solenoid valve. It is also properly controlled for ambient temperature, gas input pressure fluctuations, exhaust pressure fluctuations, etc. Compared to other general gas flow reduction systems, the EWR2 can achieve more gas flow reduction by stably adjusting the gas flow with high precision.

Advantages that speak for themselves:

Reduced operating costs due to reduced gas flow
Environmentally friendly, reduces CO2 emissions
Highly accurate and optimized gas flow control system
High-precision closed-loop control system regulates gas flow
Easy handling and monitoring
Various data can be saved
ABICOR BINZEL Service Software for Windows PC and calculation and display of ROI

application:

Can be used for various processes such as manual and automated welding
Easy to install on existing and new equipment
Applicable to all welding gas types
Gas input pressure range: 1 – 6 bar
Gas flow range: 2 – 30 l/min

Device List

EWR 2:

The basics of effective gas management!

ON/OFF button
Link cable connection
Display
Gas Input
Status LED
Device settings button
Gas Output
Shunt Connection
Power Connection

All EWR 2 devices use a closed-loop gas flow control mechanism, which compares the actual gas flow rate with the set gas flow rate and adjusts it to the set gas flow rate with high speed and precision. All devices have an LED display that allows easy viewing of status and system parameters. Settings can be changed directly using the buttons on the device, or the device can be connected to a PC with ABICOR BINZEL service software installed via a stereo jack to change settings and obtain data.

EWR 2 Net:

Easy connection with Industry 4.0!

Ethernet interface
CAN open interface

EWR 2 Net has two additional interfaces for flexible connection.

CAN open interface:　allows connection to other fieldbus systems via additional gateways and allows real-time data exchange.

Ethernet interface: allows integration into local networks. With the ABICOR BINZEL service software installed on a PC, it is possible to connect to each EWR Net installed on site.

Specification

Operating voltage:	24 V DC ±20%
Average temperature:	10 – 40 °C
Ambient temperature:	-10 – +50 °C
Relative humidity:	20 – 90%
Flow range:	2 – 30 l/min
Flow Tolerance:	±1 l/min
Shunt Type:	150A / 300A / 500A
Gas Input Pressure:	1 – 6 bar

Other interfaces for EWR 2 Net:

Ethernet Interface
CAN Interface

The post BINZEL JAPAN EWR 2 / EWR 2 Net Gas Control And Management System first appeared on Kouei Japan Trading | Get Quotation.

BINZEL JAPAN MFS-V3 Master Feeder System

kvt part2 — Fri, 28 Feb 2020 01:39:52 +0000

Manufacturer: BINZEL JAPAN.
Product: Master Feeder System
Model: MFS-V3

Overview of the advantages of the MFS-V3 (Master Feeder System)

Performance and functionality:

Digital wire feeding system with fast and precise control for high-precision laser applications
Two controlled drives for high-dynamic operations
Wire buffer function for virtually frictionless wire feeding and low maintenance
Adjustable tolerance range for the wire speed
Usable with an in-process drive as a master pull system for short to medium distances
Wide-range input for different supply voltages globally
Analogue, digital or field bus activation possible
Direct operation and job operation mode possible
Safety circuit in the AIDA version
Future-oriented, upgradeable structure (modular principle)
Compatible with MFS-V2 – simple exchange and system upgrade possible
Option: hot wire available from ABICOR BINZEL

Easy Servicing:

Extensive service software with visualisation and documentation
Simple update via SD card slot
User level release possible using key stick (USB)
Freely configurable maintenance intervals
Operating/service software via system PC and/or control panel (MF control)
Fault memory with a plain text display
Control panel (MF control) can be used for several systems

Drive optimisation

The proven MF-1 drive was optimized with top vehicle manufacturers to enhance wire feeding performance:

Complete reworking of the pressure rocker for adjustment to increasing service requirements
Optimisation of the load transmission to the wire by adjusting the spring tension for different wire thicknesses
Considerable simplification of the installation resp. dismantling of the wire feed rollers
A new pressure system at the wire sensor prevents incorrect settings and ensures that the correct wire speed is shown
Various ceramic wearing parts are available for high requirements to extend the service life and reduce maintenance work

With the MFS-V3, ABICOR BINZEL ROBOTIC SYSTEMS has developed a future-oriented wire feeding system for laser applications that can be integrated optimally into the respective application-specific production environment.

Control sytem eBOX V3 – The nerve centre of the systems

In the third generation of the master feeder system, a comprehensive new development of the eBOX control unit has been used to meet the complex requirements of wire feeding in laser applications. The result is a completely reworked and optimised eBOX with modular and precisely coordinately components. As the nerve centre of the system, it is ideally equipped for the ever-increasing requirement profile in laser applications – particularly in car manufacturing – all over the world.
The eBOX represents the communication interface between the higher-level plant control and the wire drives of the MFS-V3. It houses all the electronic control elements and is available as an analogue/digital version and digitally for various fieldbus systems/interfaces.
Fully digital control circuits as well as consistent separation of logic (Multibus I/O board) and drive technology (axis controller) ensure that individual system components are reproducible in the case of servicing and can be replaced without further adaptation. Time-consuming calibration of analogue tachometer systems or other components therefore belong to the past: fully digital control for a futureproof system.

MFS service software – for complete control

The MFS service software – the comprehensive software package for management, diagnostics, operating status display, fault evaluation and quality recording – was used even in MFS-V2. For the third version of the MFS, the tried and tested service software has been completely reworked, improved and extended with many additional functions.
As usual, the software – which is now licence-free as standard – can be used with the existing system PC in conjunction with an eBOX. As an alternative for managing several eBOX devices, the innovative MF-Control operating panel with fine and precise touchscreen is now also available, making the work of the operator much easier.
The simple and intuitive software user interface allows straightforward use of all functions. For safety, users can be given different usage rights. This is done by assigning a user level. Users can identify themselves and log in with a user login and password or alternatively with a key stick.
The option of job programming in offline mode offers a great advantage that operates independently of the robot, which prevents system standstill. This allows management of several eBOX devices at the same time with software and the MF-Control operating panel.

The main features at a glance:

Setting and editing of up to 64 different jobs
Comprehensible documentation of the processes
Fault display in plain text
Fault log with analysis and troubleshooting
Creation and management of freely definable maintenance intervals possible
Diagnostics: clear system status display, which shows directly whether the system is operational or whether there is a fault
Several eBOX devices can be given station information by assigning the IP address
Saved station information is shown in the log files
Multilingual user interface: six different languages can be selected (German, English, French, Italian, Polish and Spanish)
Setting the wire buffer function
Three user levels:
• 0 (read authorisation)
• 1 (authorised to load the config. files)
• 2 (administrator rights)

Flex supply – close to the action

The Flex supply provides optimal feeding of the wire into the process and is ultimately the interface between the wire feeding system and the workpiece. It is fixed to the laser optic and thus adjusts exactly to its movements.
Essentially, the Flex supply comprises the securing nut fitted on the MF1 drive, and the feeding body with wire feeding nozzle. The connection between the two products is made by a flexible liner, which can be shortened as required. Depending on the wire diameter and material, there is also a choice of various liners and wire feeding nozzles.
The feeding body is available both for cold and for hot wire applications. The cold wire variant comes optionally with or without gas feed; the hot wire version is available with gas feeding and cooling. Here, the gas and the coolant are fed separately to the feeding body.

The advantages in brief:

Can be shortened individually due to the flexible liner between feeding body and securing nut
Feeding body for cold & hot wire with or without process gas
Can be adapted to all standard laser optics
Quick, safe fitting and changing of the body with a specially adjustable clip system
Excellent accessibility and optimal seam surfaces due to new design with coaxial gas feed
With the new design, the gas nozzle is no longer required, which reduces the wear parts

Front drive MF1 – the driving force

The robust and powerful MF1 front drive brings the master feeder system to life. Having been developed specifically for laser applications, it scores points with its small size, light weight and variety of connection systems. It can be used individually or in conjunction with the rear drives (master pull or push-push system).
The centrepiece of the MF1 is the 4-roller drive in combination with the fast, digital motor control via the new eBOX. The 4-roller principle guarantees minimum slippage and prevents deformation of the wire as a result of pressure forces. The short acceleration and response times, which are important for laser applications, can therefore be achieved.
The drive/specification speed is monitored and controlled by a built-in encoder. In addition, the actual wire speed is determined with the aid of the actual value transmitter for the wire and forwarded to the service software. The good accessibility and the quality of the wearing parts allow quick and easy replacement of wearing parts and thus reduce downtimes.

The advantages in brief:

4-roller drive
Small size and light weight
Monitoring of feeding speed by actual value transmitter (AVT) for the wire and service software
Reworked pressure rocker for adaptation to increasing service requirements

Wire feeding hose MasterLiner – for constant flow

The products in the MasterLiner series set new standards in wire feeding. They consist of individual segments, each of which can be rotated by 360°. Four small rollers in each segment ensure smooth wire feeding with virtually no resistance.
The MasterLiner system is available in the MasterLiner and the MasterLiner MAXI designs, each in the variants HD and FLEX. The flexible FLEX version – consisting of a corrugated tube and variable connection system – allows easy, free assembly of the desired length as well as unproblematic repair directly on site. This advantage saves time and therefore also money.
The heavy duty HD variant is sheathed in a resistant aramid fibre reinforced protective fabric and has been developed for extreme applications.
With the use of the roller-guided MasterLiner, it is no longer necessary to change electrodes – so timeconsuming maintenance work on the cable assembly is avoided. In addition to the improved process stability, further potential for savings is therefore realised and the system availability is significantly increased.

The advantages in brief:

Low friction forces
Long durability
Can be cleaned by ultrasonic bath
Maintenance free and low susceptibility to faults
Wire feeding possible over long distances and with only one drive
Can be used for all types of wire
Easy, quick setup and replacement due to quick-release

Rear drives – additional power if required

For certain applications, it is recommended to operate the MFS-V3 system with a second drive, as a push-push system, to guarantee reliable processing of the wire feeding.
Wire feeding route length and condition are key factors in decision-making. For long or complex routes, a rear drive ensures smooth feeding. Material properties also matter—soft wires like aluminum need two drives to prevent tensile forces, ensuring even pushing instead of pulling. The extra drive reduces system wear by minimizing component strain. Each drive is independently controlled by the eBOX, eliminating the need for synchronization while maintaining fast response times.
Furthermore, the wire buffer function of the system is new, which is controlled by the intake current of the rear drive. This ensures that the MasterLiner is refilled with enough wire after each cycle. This function guarantees even better wire feeding performance, particularly at the start.

MF1-Rear

Being structurally identical to the MF1 front drive, the MF1-Rear includes also the positive characteristics of the “big brother”. The two are distinguished only by the actual value transmitter for the wire (AVT), which is not required in the MF1-Rear and is therefore omitted.
The identical wear parts system makes it the perfect addition to the main drive.

M-DRIVE

The M-DRIVE has a large and powerful motor, which – like the MF1 master drive and MF1-Rear – is based on the 4-roller principle.
As a rear drive, its special coil carriers make it particularly suitable for wire feeding from the coil.

Operating panel MF-Control – everything in view

The MF-Control operating panel is an optional component of the system and represents the mobile alternative to the system PC by which the MFS service software is usually controlled.
Whereas the system PC remains permanently installed and connected to a single eBOX in the system, the small, light operating panel is mobile and can be used flexibly for multiple eBOX devices, by plug & play via a CAN bus interface.
Furnished with a Windows panel PC, the MF-Control has a fine and precise touchscreen. With it, the full extent of the MFS service software can be used. In addition to the familiar functions such as process monitoring and fault analysis, further features that make the work of the user much easier are available via the operating panel.
All the eBOX devices used can be managed with the MF-Control. It is possible simply to change process parameters in job mode or to create new jobs in offline mode then to load them to the respective eBOX when a connection exists.
The MF-Control operating panel is therefore a helpful component of any servicing and maintenance department.

The post BINZEL JAPAN MFS-V3 Master Feeder System first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan CAT3 PRO On A Welding Robot

kvt part2 — Fri, 28 Feb 2020 01:39:19 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: CAT3 PRO

High cycle times and high-volume production often lead to collisions with welding robots, damaging consumable parts, workpieces, or the torch itself. Frequent repairs cut into profits. The CAT3 PRO from ABICOR BINZEL solves this with automatic switch-off protection. Available in CR (cylindrical) and TR (conical) versions, it quickly shuts down on collision and allows rapid restart without re-teaching, designed for standard welding robots with cable armor.In particular: ABICOR BINZEL’s CAT3 PRO CR and CAT3 PRO TR eliminate the need for reprogramming of the welding robot when simply replacing the conventional torch mount:
CAT2
CAT2-HL
CAT3

CAT3 PRO Features

In harsh industrial environments, welding equipment must meet high daily demands. Quality and safety are prioritized to minimize downtime. The CAT3 PRO CR and CAT3 PRO TR torch mounts, with integrated switch-off protection, offer greater stability and robustness than CAT3, CAT2, and CAT2-HL. Improved repeatability (TCP) further reduces downtime. A key advantage: Customers using CAT2, CAT2-HL, or CAT3 can easily upgrade, as CAT3 PRO CR shares the CAT2 bracket mount, and CAT3 PRO TR matches CAT3 and CAT2-HL.
Robot Mount CAT3 PRO CR

Robot Mount CAT3 PRO CR

Differences between CAT2 and CAT3

More stable and sturdy.
Achieve accurate TCP.
No need to reprogram the welding robot.

CAT3 PRO Benefits at a Glance

As a new generation of universally applicable torch mounts for welding robots, CAT3 PRO offers solid protection, which can be briefly summarized as follows:
Higher performance through practical and robust design
Easy installation on welding robots
Highly reliable switch function
Accurate repeatability (TCP) and reduced system downtime
Easy tool weight adjustment with spring sizes XL, L, M (option: S)
Ease of replacement and repair
High protection against dirt
100% compatible with CAT2, CAT2-HL, and CAT3

Technical data for the robot mount CAT3 PRO

size:	Outer diameter Φ77mm, height 106mm
weight:	960g (excluding holder and flange)
Release Force:	(See Figure 1) Deviation CAT3 PRO CR/ CAT3 PRO TR
Switch Point:	Deviation in XY direction: 1.2°–1.5° Deflection in Z direction: 1.3 – 1.6 mm
Maximum deviation:	Deviation XY axis: approx. 7° Z-axis deviation: 5mm
Reproducibility:	(See Figure 2) X-, Y-, Z-directions: ± 0.04 mm (400 mm from the robot flange)
Dust and water resistance standards:	IP 21
Load capacity Safety devices:	Maximum 30V DC/100mA
environment temperature:	Operating temperature: -10℃ to 55℃ Storage and transportation: -10℃ to 55℃
Relative humidity:	In operation: up to 70% at 20 degrees Storage and transportation: up to 70% at 20°C

Figure 1:
Release force of the robot mount CAT3 PRO CR and CAT3 PRO TR

The diagram below shows the static release force for different spring types as a function of the distance to the flange face (Figure 2).

Figure 2:
Maximum deviation of XY axis

The post Binzel Japan CAT3 PRO On A Welding Robot first appeared on Kouei Japan Trading | Get Quotation.

BINZEL JAPAN SWR Spool Welding Robot

kvt part2 — Fri, 28 Feb 2020 01:20:12 +0000

Manufacturer: BINZEL JAPAN.
Product: Spool Welding Robot
Model: SWR

Introduction

The spool welding robot SWR increases the productivity of pipe production plants and at the same time reduces the costs of pipe production. Efficient welding technology and statistical reports create a synergy that guarantees consistent quality. The collaborative welding robot maximizes productivity and space efficiency while reducing operating costs. Novarc Technologies and ABICOR BINZEL offer the SWR spool welding robot in an international collaboration.

Benefits at a glance:

A welder can perform continuous welding from the root to the cap.
The NovEye ^® camera and NovData ^® data acquisition system allow constant, clear monitoring of the process and its results.
It has an open platform format with a footprint of 1.2m x 1.2m, allowing the use of up to five positioners in a small space.
A welder can use gas metal arc welding and metal cored arc welding for pipe spool welding.
Flux cored arc welding is an optional package.
It is provided as a mass production facility.

The post BINZEL JAPAN SWR Spool Welding Robot first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan ATS-Rotor Torch Neck Automatic Exchange Device

kvt part2 — Thu, 27 Feb 2020 09:03:04 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: ATS-Rotor

The product speaks for itself:

Link to robot control with SPS
Extremely easy installation and commissioning
Improved robot utilization rate
You can handle complex jobs with various neck replacements.Neck replacement takes just a few seconds
Constructed with a lightweight aluminum frame and low-maintenance cylinder
You can also use it with push-pull WH/PP and ABITIG®.

Functional principle:

Integrated into the robot cell, the ATS Rotor supports up to five changeable torch necks, with MIG/MAG and TIG necks interchangeable. Depending on the welding job, the robot replaces the necks either in a cycle or result-oriented manner. Manual intervention is only needed once all five necks have been used. Spare and wearing parts can be replaced outside the robotic cell while production continues, increasing plant availability for maintenance by up to five times.

Technical data

Technical Data:

Dimensions: 660 mm width, 416 mm height (+ 100 mm stroke length)
Weight: approx. 31 kgOperating
temperature: 5º – 50ºCProtection
class: I (according to DIN 57 106)

Pneumatic data

connection: G1/4”Inner
diameter: min. Ø 6 mmRated
pressure: 6 barFlow
rate (per change): 1.5

lElectr.

DataOperating voltage: 24 V DCElectrical
capacity: 50 WMaximum
ripple: Vss < 10%

The post Binzel Japan ATS-Rotor Torch Neck Automatic Exchange Device first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan WELD Welding Torch System ABIPLAS®

kvt part2 — Thu, 27 Feb 2020 08:31:06 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: WELD

High precision & economy …
The new liquid-cooled welding torch ranges ABIPLAS^® WELD CT and MT – in capacities up to 250 A – are ideal for use on robots thanks to their precisely reproducible settings. The sturdy yet compact design guarantees optimum accessibility.
The stable, spatter-free welding process ensures high-quality weld seams – complex reworking is not required.
Convincing features include long service lives for the wear parts thanks to optimum torch cooling and the small number of wear parts, all of which are easy to handle.

Advantages that speak for themselves:

Extremely small design for optimum accessibility
Long service lifetime for wear parts thanks to optimum torch cooling
Small number of wear parts – easy handling
Degree of automation CT: Medium
Degree of automation MT: Low

Typical areas of application:

Automobile constructionSuppliers (Tier 1, Tier 2)
Rail vehicle construction
Bicycle industry
Container construction
Machine and steel construction
Aerospace industry

Material:

Chrome-nickel steels
Duplex steels
Nickel basic materials
Mixed compounds
Aluminium materials
Magnesium materials
Copper materials
Special materials

Robot interface:

Conventional robot (Cable assembly on the outside):
Robot mount CAT2
Fixed bracket RTM

ABIPLAS^® WELD 150 CT 20 (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Welding current: max. 150 A / 100% Duty cycle
Welding speed: Vs up to 4.0 m / min.
Nozzle-Ø: 1.2 – 3.6 mm

ABIPLAS^® WELD 250 CT 20 (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Welding current: max. 250 A / 100% Duty cycle
Welding speed: Vs up to 4.0 m / min.
Nozzle-Ø: 2.5 – 4.5 mm

ABIPLAS^® WELD 250 MT (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Welding current: max. 250 A / 100% Duty cycle
Welding speed: Vs up to 4.0 m / min.
Nozzle-Ø: 2.5 – 4.5 mm

The post Binzel Japan WELD Welding Torch System ABIPLAS® first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan MT Welding Torch System ABITIG®

kvt part2 — Thu, 27 Feb 2020 08:15:57 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: MT

Efficient all-rounder …
With its compact design and pre-settable electrode, the ABITIG^® welding torch system is an efficient solution for welding work on components with simple geometries.
Torches of different capacities, air-cooled and liquid-cooled, with cable assembly outlets at the side, are available for a wide range of different welding tasks.

Advantages that speak for themselves:

Long service life cycles thanks to excellent heat dissipation combined with the smallest of design sizes
Cable assembly outlet at the side reducing cable wear
Tungsten electrode can be pre-set from the rear
Tried-and-trusted design principle in common with ABITIG^® handheld torches
Degree of automation: Low

Typical areas of application:

Automobile construction
Bicycle industry
Container construction
Machine and steel construction
Aerospace industry

Material:

Chrome-nickel steels
Duplex steels
Nickel basic materials
Mixed compounds
Aluminium materials
Magnesium materials
Copper materials
Special materials

Robot interface:

Conventional robot (Cable assembly external):
Robot mount CAT2
Fixed bracket RTM

ABITIG^® MT 300 W (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Rating: 300 A DC / 210 A AC
Duty cycle: 100 %
Electrode-Ø: 1.6 – 4.8 mm

ABITIG^® MT 500 W (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Rating: 500 A DC / 350 A AC
Duty cycle: 100 %
Electrode-Ø: 1.6 – 6.4 mm

The post Binzel Japan MT Welding Torch System ABITIG® first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan WH Welding Torch System ABITIG®

kvt part2 — Thu, 27 Feb 2020 07:58:42 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: WH

Fast, safe & reliable …
The ABITIG^® WH welding torch system from ABICOR BINZEL^® for TIG soldering and TIG welding offers a high degree of process reliability for the joining a wide range of different materials.

Pre-set tungsten electrodes, reproducible torch replacement and servicing work done outside the robot cell guarantee consistently high quality and system availability.
With only two design sizes in different geometries, even for the most complex of components, the TIG welding torch system ABITIG^® WH covers almost all automatic TIG applications. Also available with cold wire feeding according to the push or push-pull principle.

Advantages that speak for themselves:

Flexible and fast adaptation to changing welding tasks
Pre-set tungsten electrode
Reproducible torch position
With cold wire feeding and push-pull function
Liquid-cooled up to 400 A
Technically matured and 100% reliable
Automatic neck change available for maximum system up-time
Degree of automation: High

Typical areas of application:

Automobile construction
Bicycle industry
Container construction
Machine and steel construction
Aerospace industry

Material:

Chrome-nickel steels
Duplex steels
Nickel basic materials
Mixed compounds
Aluminium materials
Magnesium materials
Copper materials
Special materials

Robot interface:

Conventional robot (Cable assembly external):
Robot mount CAT2
Fixed bracket RTM

ABITIG^® WH 220 W (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Rating: 220 A DC / 160 A AC
Duty cycle: 100 %
Electrode-Ø: 1.0 – 3.2 mm

ABITIG^® WH 400 W (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Rating: 400 A DC / 280 A AC
Duty cycle: 100 %
Electrode-Ø: 1.6 – 4.8 mm

The post Binzel Japan WH Welding Torch System ABITIG® first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan TANDEM Welding Torch System

kvt part2 — Thu, 27 Feb 2020 07:40:22 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: TANDEM

Top-level power …
Tandem welding makes high demands on the whole equipment. The WH W800 is a reliable and technically matured torch for welding in the high-power range.
Based on the tried-and-trusted WH system, almost all welding applications in this range can be carried out using the WH W800 – thanks to the different torch geometries. Three individual cooling circuits guarantee optimum temperature behaviour.

Advantages that speak for themselves:

Simple and quick maintenance
Use of standard WH cable assemblies
Quick-action connection for gas nozzle, different contact tip lengths available
Optimally matched to the power source technology of various manufacturers
Compact and powerful with two separate potentials
Three individual cooling circuits (gas nozzle and both cable assemblies)
Degree of automation: High

Typical areas of application:

Suppliers (Tier 1, Tier 2)
Commercial vehicle construction
Earth-moving equipment
Rail vehicles
Container construction
Machine and steel construction
Aerospace industry

Material:

Construction steels (coated / non-coated)
Chrome-nickel steels
Duplex steels
Nickel basic materials
Mixed compounds
Aluminium materials
Magnesium materials
Copper materials
Special materials

Robot interface:

Conventional robot (Cable assembly on the outside):
−Robot mount CAT2 HL
−Fixed bracket RTM

WH TANDEM W800 (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Rating: 2 x 450 A CO₂ / 2 x 400 A Mixed gases M 21 according to DIN EN ISO 14175
Duty cycle: 100 %
Wire-Ø: max. 1.6 mm

The post Binzel Japan TANDEM Welding Torch System first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan ROBO Compact W600 Welding Torch System

kvt part2 — Thu, 27 Feb 2020 07:23:57 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: Compact W600

Tough, reliable & economical …
ABICOR BINZEL ROBOTIC SYSTEMS are extending the product range for liquid cooled high performance welding torches for low levels of automation. The innovative ROBO Compact W600 welding torch complements our W600 series of liquid cooled torches as an “entry-level torch” for the high-performance sector of robot welding.
The ROBO Compact W600 torch system offers powerful, robust, and reliable performance, ideal for industries like heavy machinery, container and shipbuilding, and deposition welding. Based on the proven WH W600 and ABIROB® W600 designs, the W600 is perfect for low-automation applications. Its simple, durable design and direct cable connection make maintenance and replacement quick and easy, making it the ideal tool for such applications.

Arguments that speak for themselves:

Strong price-performance ratio
Compact construction, high performance and highest crash stability
Sophisticated cooling technology and optimum gas coverage through a separate gas channel
Robust, long-life wearing parts
Reproducible complete torch change – simple and fast
Tremendous value with low operating costs
Degree of automation: Low

Application areas:

Commercial vehicle construction
Earth-moving equipment
Rail vehicle construction
Shipbuilding
Container construction
Machine and steel construction

Material:

Construction steels (coated / non-coated)
Chrome-nickel steels
Duplex steels
Nickel basic materials
Mixed compounds
Aluminium materials
Magnesium materials
Special materials

Robot interface:

Conventional robot (Cable assembly external):
Robot mount CAT3
RTM (rigid holder, without crash protection)

ROBO Compact W600 (liquid cooled)

Technical data (EN 60 974-7):

Type of cooling:	liquid cooled
Rating:	600 A CO₂ 550 A Mixed gases M21 (EN ISO 14175)
Duty cycle:	100 %
Wire-Ø:	0.8–1.6 mm (2.0 mm)*

* Recommended max. case assembly length 1.2 m when using wire diameter 2.0 mm.

The post Binzel Japan ROBO Compact W600 Welding Torch System first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan ROBO Standard Welding Torch System

kvt part2 — Thu, 27 Feb 2020 07:09:45 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: ROBO Standard

Powerful, reliable & economical …
The “ROBO Standard” torch series provides maximum reliability and is the optimum choice for robot welding cells with a low degree of automation. Their mechanical design makes the sturdy torches particularly crash-resilient, thus reducing downtimes and maintenance costs to a minimum.
In addition, the excellent cooling performance of the torches means they guarantee high service lives for the wear parts with reduced spatter adhesion.
As standard, the welding torch system has an integrated airblast function, trigger for automatic wire feed and connection modules for the robot mount CAT2.
“ROBO Standard” torches have been in permanent use in tough industrial applications for many years – proving their worth thousands of times over.

Advantages that speak for themselves:

Technically matured and 100% reliable
Water-cooled up to 600 A (CO₂)
Gas nozzle holder (with 650 TS) cooled separately
Integrated airblast function
Simple installation and handling
Degree of automation: Low

Typical areas of application:

Commercial vehicles
Earth-moving equipment
Rail vehicles
Shipbuilding
Container construction
Machine and steel construction
Aerospace industry

Material:

Construction steels (coated / non-coated)
Chrome-nickel steels
Duplex steels
Nickel basic materials
Mixed compounds
Aluminium materials
Magnesium materials
Copper materials
Special materials

Robot interface:

Conventional robot (External cable assembly):
−Robot mount CAT2
−Fixed bracket RTM

ROBO 455 D (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Rating: 450 A CO₂ / 400 A Mixed gases M 21 according to DIN EN ISO 14175
Duty cycle: 100%
Wire-Ø: 0.8 – 1.6 mm

The post Binzel Japan ROBO Standard Welding Torch System first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan 350 GC Welding Torch System ABIROB®

kvt part2 — Thu, 27 Feb 2020 06:59:45 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: 350 GC

Sturdy, durable & economic …
ABIROB^® 350 GC – in the typical design of an air-cooled CO₂ welding torch – is mainly used for automated welding in the Asian market.
The changeable torch stands for high capacity and long duty cycles. Its intelligent interface guarantees fast and reproducible maintenance and thus avoids downtimes.
The welding torch system is available for all standard wire feeder connections (ABICOR BINZEL^®, MOTOMAN^®, PANASONIC^®, OTC^®).

Advantages that speak for themselves:

Compatible with Asian CO₂ torches
Changeable torch neck with intelligent pin fixing reduces line downtimes and costs
Optimum temperature behaviour guarantees long service life for wear parts
High-grade cable assemblies guarantee a long service life
Sturdy torch design provides high crash stability
Degree of automation: Low

Typical areas of application:

Automobile construction
Suppliers (Tier 1, Tier 2)
Bicycle industry
Container construction

Material:

Construction steels (coated / non-coated)
Chrome-nickel steels
Duplex steels
Nickel basic materials

Robot interface:

Conventional robot (Cable assembly on the outside):
Robot mount CAT2
Fixed bracket RTM
Hollow wrist robot (Cable assembly on the inside):
Robot mount iCAT
Bracket iSTM (for robots with integrated collision software)
Hollow wrist robot (Cable assembly on the outside):
Robot mount CAT2
Fixed bracket RTM

ABIROB^® A 350 GC (air-cooled)

Technical data according to EN 60 974-7:
Cooling: air-cooled
Rating: 350 A CO₂ / 300 A Mixed gases M 21 according to DIN EN ISO 14175
Duty cycle: 100%
Wire-Ø: 0.8 – 1.2 mm

The post Binzel Japan 350 GC Welding Torch System ABIROB® first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan A ECO Welding Torch System ABIROB®

kvt part2 — Thu, 27 Feb 2020 06:34:30 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: A ECO

Simple & effective …
The ABIROB^® A ECO product line – groundbreaking in its design, trend-setting in standardisation – guarantees consistent precision and an economic welding process thanks to its robust construction and simple handling.Thanks to the innovative interlock system, the torch system allows a simple and fast change of cable assembly while the TCP remains the same.

Advantages that speak for themselves:

Simple and compact modular design – easy to service
Slim design – optimum accessibility
High stability and reproducibility – maximum TCP safety even in the event of a “crash”
Innovative interlock system – straightforward and fast change of the cable assembly with constant TCP

Degree of automation: Medium

Typical areas of application:

Automobile construction
Suppliers (Tier 1, Tier 2)
Bicycle industry
Container construction
Aerospace industry

Material:

Construction steels (coated / non-coated)
Chrome-nickel steels
Duplex steels
Nickel basic materials
Mixed compounds
Aluminium materials
Magnesium materials
Copper materials
Special materials

Robot interface:

Conventional robot (Cable assembly external):
−Robot mount CAT2
−Fixed bracket RTM
Hollow wrist robot (Cable assembly internal):
−Robot mount iCAT
−Bracket iSTM (for robots with integrated collision software)
Hollow wrist robot (Cable assembly external):
−Robot mount CAT2
−Fixed bracket RTM

ABIROB^® A 300 (air-cooled)

Technical data according to EN 60 974-7:
Cooling: air-cooled
Rating: 300 A CO₂ / 250 A Mixed gases M 21 according to DIN EN ISO 14175
Duty cycle: 100%
Wire-Ø: 0.8 – 1.4 mm

ABIROB^® A 360 (air-cooled)

Technical data according to EN 60 974-7:
Cooling: air-cooled
Rating: 360 A CO₂ / 290 A Mixed gases M 21 according to DIN EN ISO 14175
Duty cycle: 100 %
Wire-Ø: 0.8 – 1.4 mm

ABIROB^® A 500 (air-cooled)

Technical data according to EN 60 974-7:

Cooling: air-cooled
Rating: 500 A CO₂ / 400 A Mixed gases M 21 according to DIN EN ISO 14175
Duty cycle: 100 %
Wire-Ø: 0.8 – 1.6 mm

The post Binzel Japan A ECO Welding Torch System ABIROB® first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan ABIROB® W Welding Torch System

kvt part2 — Thu, 27 Feb 2020 06:11:22 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: W

Robust & flexible …
Pure ROBO power! Liquid-cooled ABIROB^® W welding torches have power ratings up to 600 A and are equipped with state-of-the-art cable assembly and interface technology. The modular design of these rugged yet flexible torches allows a fast change of torch neck and cable assembly components without the TCP (Tool Centre Point) changing – thus avoiding additional programming effort.
High repetitive accuracy and a continuously precise welding process are ensured through the innovative but “simple” torch construction.

Advantages that speak for themselves:

Robust torch necks with screw-on gas nozzle and replaceable contact tip holder guarantee high durability and a long service life cycle
The innovative interface design ensures the fast change of torch neck and reproducible positioning of cable assembly and torch neck
Hybrid cable assembly technology for optimized wire feeding, prevention of electrolytic corrosion and improved coolant flow
Special torch neck geometries are available for joining components even with limited accessibility
Degree of automation: Medium

Application areas:

Commercial vehicle construction
Earth-moving equipment
Rail vehicle construction
Shipbuilding
Container construction
Machine and steel construction
Aerospace industry

Material:

Construction steels (coated / non-coated)
Chrome-nickel steels
Duplex steels
Nickel basic materials
Mixed compounds
Aluminium materials
Magnesium materials
Copper materials
Special materials

Robot interface:

Conventional robot (Cable assembly external):
Robot mount CAT2 HL
Fixed bracket RTM
Hollow wrist robot (Cable assembly internal):
Robot mount iCAT
Bracket iSTM (for robots with integrated collision software)
Hollow wrist robot (Cable assembly external):
Robot mount CAT2 HL
Fixed bracket RTM

ABIROB^® W 300 (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Rating: 330 A CO₂ / 300 A Mixed gases M 21 (EN ISO 14175)
Duty cycle: 100 %
Wire-Ø: 0.8 – 1.2 mm

ABIROB^® W 500 (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Rating: 550 A CO₂ / 500 A Mixed gases M 21 (EN ISO 14175)
Duty cycle: 100 %
Wire-Ø: 0.8 – 1.6 mm

ABIROB^® W 600 (liquid-cooled)

Technical data according to EN 60 974-7:
Cooling: liquid-cooled
Rating: 600 A CO₂ / 550 A Mixed gases M 21 (EN ISO 14175)
Duty cycle: 100 %
Wire-Ø: 0.8 – 1.6 mm

The post Binzel Japan ABIROB® W Welding Torch System first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan ROBO WH and ROBO WH-PP Welding Torch System

kvt part2 — Thu, 27 Feb 2020 04:56:06 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: ROBO WH , ROBO WH-PP

Quick adaptation to changing welding tasks …
The liquid cooled MIG/MAG neck change welding torch system WH / WH-PP enables the complete torch neck to be replaced either manually or automatically – thanks to the innovative interface technology on the change body. This means torches of the same design can be replaced in seconds for maintenance purposes, or torches with special geometries for different welding positions can be changed as required.
Equally, the replacement of contact tip and gas nozzle and the monitoring of the TCP also takes place outside of the welding cell, thus increasing the availability of the system and reducing downtimes.

Advantages that speak for themselves:

Fast torch neck change and fast replacement of wear parts increase system availability
Flexible adaptation to changing welding tasks
Also available as a push-pull system for precise wire feeding
Liquid-cooled up to 600 A
Degree of automation: High

Typical areas of application:

Automobile construction
Suppliers (Tier 1, Tier 2)
Commercial vehicle construction
Earth-moving equipment
Rail vehicle construction
Shipbuilding
Container construction
Machine and steel construction
Aerospace industry

Material:

Construction steels (coated / non-coated)
Chrome-nickel steels
Duplex steels
Nickel basic materials
Mixed compounds
Aluminium materials
Magnesium materials
Copper materials
Special materials

Robot interface:

Conventional robot (Cable assembly external):
Robot mount CAT2
Fixed bracket RTM
Hollow wrist robot (Cable assembly internal):
Robot mount iCAT
Bracket iSTM (for robots with integrated collision software)
Hollow wrist robot (Cable assembly external):
Robot mount CAT2
Fixed bracket RTM

ROBO WH W 300 and ROBO WH-PP W 300 (liquid cooled)

Technical data according to EN 60 974-7:
Cooling: liquid cooled
Rating: 330 A CO₂ / 300 A Mixed gases M 21 according to DIN EN ISO 14175
Duty cycle: 100 %
Wire-Ø: 0.8 – 1.2 mm

ROBO WH W 500 and ROBO WH-PP W 500 (liquid cooled)

Technical data according to EN 60 974-7:
Cooling: liquid cooled
Rating: 550 A CO₂ / 500 A Mixed gases M 21 according to DIN EN ISO 14175
Duty cycle: 100 %
Wire-Ø: 0.8 – 1.6 mm

The post Binzel Japan ROBO WH and ROBO WH-PP Welding Torch System first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan ROBO WH and ROBO WH-PP Welding Torch System

kvt part2 — Thu, 27 Feb 2020 04:35:11 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: ROBO WH, ROBO WH-PP

Quick adaptation to changing welding tasks …

The air cooled MIG/MAG neck change welding torch system WH / WH-PP enables the complete torch neck to be replaced either manually or automatically – thanks to the innovative interface technology on the change body. This means torches of the same design can be replaced in seconds for maintenance purposes, or torches with special geometries for different welding positions can be changed as required.
Equally, the replacement of contact tip and gas nozzle and the monitoring of the TCP also take place outside the welding cell, thus increasing the availability of the system and reducing downtimes.

Advantages that speak for themselves:

Fast torch neck change and replacement of wear parts increase system availability
Flexible adaptation to changing welding tasks
Also available as a push-pull system for precise wire feeding
Air cooled up to 360 A

Degree of automation: High

Application areas:
Automotive construction
Automotive suppliers (Tier 1, Tier 2)
Commercial vehicle construction
Earth-moving equipment
Rail vehicle construction
Machine and steel construction
Material:
Construction steels (coated / non-coated)
Chrome-nickel steels
Duplex steels
Nickel basic materials
Mixed compounds
Aluminium materials
Magnesium materials
Copper materials
Special materials
Robot interface:
Conventional robot (Cable assembly external):
Robot mount CAT2
Fixed bracket RTM
Hollow wrist robot (Cable assembly internal):
Robot mount iCAT
Bracket iSTM (for robots with integrated collision software)
Hollow wrist robot (Cable assembly external):
Robot mount CAT2
Fixed bracket RTM

ROBO WH A 360 and ROBO WH-PP A 360 (air-cooled)

Technical data according to EN 60 974-7:
Cooling: air-cooled
Rating: 300 A CO₂ / 250 A Mixed gases M 21 according to DIN EN ISO 14175
Duty cycle: 100 %
Wire-Ø: 0.8 – 1.2 mm

ROBO WH A 500 and ROBO WH-PP A 500 (air-cooled)

Technical data according to EN 60 974-7:
Cooling: air-cooled
Rating: 360 A CO₂ / 290 A Mixed gases M 21 according to DIN EN ISO 14175
Duty cycle: 100 %
Wire-Ø: 0.8 – 1.2 mm

The post Binzel Japan ROBO WH and ROBO WH-PP Welding Torch System first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan ROBO Welding Fume Suction xFUME ® Suction Kit

kvt part2 — Thu, 27 Feb 2020 04:33:42 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: ROBO

In industrial and collaborative robot welding, central systems typically collect welding fumes from indoor suction ports. However, many welding cells still lack fume extraction devices. A more efficient and safer method is source extraction, where a high-power suction device directly extracts harmful fumes. Since suction nozzles are difficult to use for robot welding torches, a different approach is needed for fume suction at the source.

Why does robot welding need fume suction from fume sources?

Manufacturers use welding robots to quickly produce large quantities of products, reducing welders’ workloads and improving safety and the working environment.. However, air quality during welding work has become a more significant issue. Fume extraction is crucial for robot welding processes, even if workers don’t seem directly exposed to harmful fumes. Yet, the industry has not fully embraced this consideration.
Especially for MIG/MAG welding, the welding process generates a large amount of fumes in the welding cell, which must be sucked out. Stationary fume suction devices normally extract the welding fumes, but they often fail to consider the safety and health of workers involved in maintenance or other tasks near the welding cell. If you leave the welding robot cell or curtain open, the welding fumes escape into the surrounding air, and nearby workers unintentionally absorb them.

In 2018, the International Agency for Research on Cancer (IARC) announced that welding fumes are carcinogenic. As a result, it has become common knowledge that companies must ensure clean air on manufacturing sites through appropriate dust collection technology for occupational health and safety. You can use the xFUME® ROBO suction kit with either a mobile fume suction device or a central system.This kit directly suctions fumes from the source, preventing their spread in industrial robot and collaborative robot welding cells.

According to several scientific studies, suctioning welding fumes at the source, directly from the welding process, is the most efficient means of collection. Depending on the welding position, this suction system can filter out more than 95% of all dust particles (>0.1μm) as welding fumes.

Mechanism for sucking fumes from the fume source during robot welding

Semi-automatic welding fume suction torches collect welding fumes using a special suction nozzle. Since such suction nozzles are difficult to use for robot welding torches, you need a different approach from semi-automatic welding to achieve fume suction at the fume source in robot welding.

Welding robots often work in limited spaces, so any new fume suction system must not interfere with their operation. The xFUME® ROBO fume suction kit easily attaches to MIG/MAG welding robot torches, maintaining precise, lightweight movements. It captures particles directly from the welding process through a hose to a high-performance suction device. Using the xFUME® ADVANCED device minimizes the risk of unintentionally sucking in large amounts of shielding gas.

Installation method and functionality of the fume suction kit xFUME ^{® ROBO}

The xFUME® ROBO fume suction kit attaches to the robot welding torch neck using an adjustable adapter sleeve, accommodating different diameters. Two silicone suction hoses connect to a Y-shaped fume conduit, allowing tool-free installation and easy maintenance. Welding fumes are collected from the rear of the gas nozzle without affecting the robot torch’s performance. The high-performance vacuum system captures fumes with high static pressure and low flow rate, transporting them to the suction device for filtration.

Advantages of the fume suction kit xFUME ^{® ROBO}

When using a robotic welding torch, the best possible method of collecting welding fumes is achieved by suctioning the fumes at the source.
It is easy to add this to existing systems installed on existing welding robots.
Even when the welding position is difficult, it allows for smooth approach to the workpiece welding point.
Maintenance is easy and requires no tools.
We achieve the highest possible standard of occupational health and safety at welding robot manufacturing sites by protecting workers from welding fumes.
It can be applied to any fume suction system for welding robots.

The post Binzel Japan ROBO Welding Fume Suction xFUME ® Suction Kit first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan TIG Welding Fume Extraction Torch For Clean

kvt part2 — Thu, 27 Feb 2020 02:29:30 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: TIG

TIG welding generates minimal visible fumes, but invisible toxic fumes can cause health risks like silicosis and respiratory cancer. You must capture and remove these fumes before inhalation or release. ABICOR BINZEL’s xFUME® TIG fume suction torch, in water-cooled and air-cooled versions, captures fumes at the source, protecting the welder.

The xFUME® TIG fume suction torch works best with ABICOR BINZEL’s FES-200 W3 or FEC W3 devices, which use W3 filters to capture fumes from alloy steels with more than 30% nickel and chromium.It is also compatible with non-W3 certified devices, other manufacturers’ models, and other ABICOR BINZEL units.

TIG welding produces gases such as ozone, nitrogen oxides, and harmful compounds like nickel oxide and chromium (VI).

TIG welding produces ozone and nitrogen oxides, with ozone classified as carcinogenic under TRGS905. Ultraviolet light from the welding arc reacts with nitrogen oxides and oxygen to form ozone, particularly when welding aluminum-silicon alloys and pure aluminum. The ultraviolet rays spread outward, affecting distant areas and promoting ozone generation, even with low fumes. Additionally, nickel oxide and chromium (VI) compounds released during stainless steel welding produce harmful gases that can cause cancer. You must capture these gases with W3-rated filters and dispose of them according to local regulations.

Current Laws and Regulations Regarding Welding Fume Suction

In Germany, strict regulations govern the collection of harmful welding fumes to protect workers’ health. The Hazardous Substances Act (GefStoffV) and DIN EN ISO 15012-1 require you to collect and treat dust particles safely. You can return air drawn into fume extraction equipment with W2* or W3** filters to the environment, with limits for alloy and high-alloy steels.TRGS 528 and DGUV regulation 109-002, updated in 2020, revise welding fume inhalation laws, mandating compliance for worker safety.

xFUME ® TIG: Fume extraction from fume sources

Companies that employ welders have strict requirements. The demands for a safe working environment require further technological advances. ABICOR BINXEL has developed the xFUME ® TIG fume suction torch as a water-cooled and air-cooled fume suction torch, which is by no means inferior to our fume suction torches for MIG/MAG. It has the same level of performance as the xFUME ® PRO series and xFUME® COMPACT , and is capable of suctioning fumes from the fume source during TIG welding.

Fume suction in TIG welding is less critical than in MIG or MAG welding, as less fume is generated. ABICOR BINZEL’s xFUME® TIG fume suction torches are lightweight and easy to use with mobile fume suction devices that collect and filter harmful particles. Devices with a W3 separation degree can return filtered air to the environment, creating a complete fume suction system. A high-performance vacuum system with high negative pressure and low flow rate is required for effective fume suction. The fumes are captured by the TIG suction nozzle and filtered through a W3 filter, returning clean air to the workspace. Suitable devices include the FES-200 W3 and FEC W3.

More about xFUME ® TIG fume suction torch

For general welding processes, the air-cooled xFUME® TIG 150 is ideal for welding currents up to 105A AC (150A DC) at a duty cycle of 35%, while the water-cooled xFUME® TIG 260 W is ideal for welding stainless steel, aluminum alloys and high alloy materials at a duty cycle of 100% and welding currents up to 180A AC (260A DC). The water-cooled xFUME® TIG 300 W is particularly strong in high amperage AC processes, e.g. when welding aluminum materials.
Of course it can also be used for all other TIG welding processes.
No matter what welding material produces harmful fumes during welding, the xFUME® TIG fume suction torch is a safe and reliable tool for welders.

The xFUME® TIG fume suction torch features a patented nozzle with protection and suction functions, and highly durable consumables like the electrode holder, proven in 1000 welding tests. Its design combines the clamping sleeve and housing into one part, improving current transfer and heat dissipation, while eliminating the need to consider the clamping sleeve as a consumable. TIG welding, known for clean, precise weld seams, requires lightweight, easy-to-operate torches. The xFUME® TIG combines a ceramic protective part and suction nozzle for a slim design, ensuring good visibility and effective fume suction. Key advantages include reliable fume suction, excellent ergonomics, and compatibility with mobile fume suction devices equipped with W3 separation filters.

Technical data

product:	xFUME® ^TIG 150	xFUME® ^TIG 260W	xFUME® ^TIG 300W
Cooling specifications:	Air Cooling	Water Cooling	Water Cooling
Current (A)
DC:	150	260	300
Exchange:	105	185	210
Usage (%):	35	100	100
Electrode diameter-Ø (mm):	1.0 – 2.4	1.0 – 3.2	1.0 – 3.2
Suction flow rate m3 ^/ h
Suction nozzle:	14.8	14.8	14.8
Connector:	28.9	23.7	26.7

The post Binzel Japan TIG Welding Fume Extraction Torch For Clean first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan COMPACT Fume Suction Torch xFUME ®

kvt part2 — Thu, 27 Feb 2020 02:03:07 +0000

Manufacturer: BINZEL JAPAN Ltd
Model COMPACT

Until now, it has not been easy to suck up the fumes while welding thin plates.
With the xFUME ® COMPACT from ABIOR BINZEL , traditional, inconvenient suction torches, which are very heavy and offer poor visibility during welding processes, are a thing of the past. Whether it’s robotic remanufacturing of production parts, finishing processes, small repair work or welding in a workshop, this air-cooled MIG/MAG fume suction torch ensures safety and health of workers in sheet metal welding while respecting them. Once you’ve used this welding fume suction torch, you’ll never want to use another torch again because it fits so well in your hand, offers good visibility to check the weld seam and allows efficient suction of welding fumes while ensuring optimal shielding gas.

Since the start of 2020, when the regulations on welding fume extraction came into force, the demands on occupational safety and health have increased. With the right mobile welding fume extraction equipment, such as the air-cooled fume extraction torch xFUME® COMPACT or ABICOR BINZEL’s xFUME ® ADVANCED , FES-200 W3 or FEC W3 , thin sheet MAG welding work up to 250A becomes clean, safe and easy.

Suction of fume sources with xFUME ® COMPACT

Occupational health and safety in welding is as important as good weld seam quality and customer-satisfying welding results. A good working environment for the welder cannot be achieved without a lightweight, practical, reliable and functional welding torch as well as a fume extraction system that extracts harmful welding fumes in the best possible way. Extracting welding fumes at their source is clearly recommended by the German Ordinance on Harmful Substances (Gefahrenstoffverordnung – GefStoffV) in DIN EN ISO 15012-1 Annex I No. 2 – Harmful Particulate Substances), because depending on the torch position, this fume extraction technology results in 90-99% of the fumes being collected and up to 99.95% of all dust particles (>.1μm) are filtered in the form of welding fumes.
The combination of the fume suction torch xFUME® COMPACT with mobile fume suction devices such as xFUME ® ADVANCED , FES-200 W3 or FEC W3 from ABICOR BINZEL forms the ideal solution for fume suction in air-cooled MIG / MAG welding.
A high-performance suction system ensures fume suction at the source. The suction system has technical features of high negative pressure and low flow rate, which allows high static pressure capacity and high fume suction flow rate. Harmful welding fumes are sucked directly from the source by the suction nozzle at the front end of the suction torch, but are collected and filtered by the mobile suction device, and clean air is returned to the working environment.

Features

If you are welding thin plates up to 250A or need fume extraction at the source, the xFUME ® COMPACT is your best choice. This ABICOR BINZEL fume extraction torch is the ideal fume extraction torch for semi-automatic rewelding after robotic welding processes, simple welding work in finishing processes, small repair work and workshop welding work.

Fume suction torches tend to be perceived as inconvenient and heavy due to their design for welding fume suction function, but if you take a look at the xFUME ® COMPACT, you will be surprised by its slim design. Once you pick it up and use it, this fume suction torch will surely become your favorite tool.

Advantages of the fume suction torch xFUME ^{® COMPACT}

Highly efficient welding fume suction for welding up to 250A
Excellent ergonomics and ease of use
Slim front end
Optional short/long trigger specifications
Good shielding gas properties
Special weight balance from the torch neck to the cable

Technical data

product:	xFUME ^® COMPACT 25
Cooling specifications:	Air Cooling
Utilization
CO2 _:	250A
Gas mixture M21*:	230A
Usage (%):	35
Wire diameter (mm):	0.8 – 1.2
Flow rate m3 ^/ h
Suction nozzle:	46
connector:	85

*According to DIN EN ISO 14175

Functionality of the fume suction torch xFUME ^{® COMPACT}

The xFUME ^® COMPACT suction torch works in combination with a suction device as a suction system with high suction power. The suction system has the technical characteristics of high negative pressure and low flow rate, which allows fumes to be sucked away from their source and lead to the fume suction device through a suction hose with high static pressure and high suction flow rate. Harmful particles are filtered by the suction device’s filter system and clean air is returned to the working environment.

There is a widespread concern that too much shielding gas may be sucked in by a fume extraction torch. However, with a well-coordinated system solution for fume extraction, this cannot happen. And thanks to the external flow regulation built into the torch handle, the suction power can be adjusted to the optimum level for each welding application.

Suction torch and suction device: the complete suction system solution

For welding jobs up to 250A, small repair work or rewelding in manufacturing processes, the xFUME® COMPACT is the ideal fume extraction torch to extract fumes from their source, but can also be combined with efficient fume extraction devices to create a complete fume extraction system solution.
ABICOR BINZEL welding fume extraction devices that allow you to fully utilize the capabilities of thexFUME® COMPACT:

xFUME ® ADVANCED
FES-200 W3
FEC W3
As their names suggest, the welding fume suction units FES-200 W3 and FEC W3 are equipped with class W3 filters, which means that these two fume suction units are certified for use in welding high alloy steels containing more than 30% nickel and chromium alloying elements. When using these mobile fume suction units for high alloy steel welding, the filtered air is returned directly to the working environment.

The post Binzel Japan COMPACT Fume Suction Torch xFUME ® first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan xFUME ® PRO Fume suction torch

kvt part2 — Thu, 27 Feb 2020 01:07:22 +0000

Manufacturer: BINZEL JAPAN Ltd
Model xFUME ® PRO

Powerful welding integrated with welding fume suction

Health protection and occupational safety for welders are nowadays as important as precise welding results with extremely consistent quality. In addition to muscle strain, the risk of harmful welding fumes must be taken into account. Every company that employs semi-automatic welders must provide them with tools that fit comfortably in the hand, reduce strain on the musculoskeletal system as much as possible, and reliably collect harmful welding fumes generated during MIG and MAG welding. The air- and water-cooled fume extraction torches from Avi Karbinzel are further technical improvements on the well-known RAB-GRIP and RAB-GRIP HE 2. This new generation of torches meets the health and safety requirements of modern workplaces more clearly and reliably.

The powerful xFUME ^® PRO fume suction torches from Avi Karbinzel are ideal for use in demanding production environments where a reliable welding torch is required for powerful welding at high welding currents. These fume suction torches have been specially developed for local fume suction and mobile welding fume suction, but they also set new standards in terms of ergonomics, efficiency and weight. In short, they allow you to weld hygienically just as if you were holding a standard MIG or MAG semi-automatic welding torch.

Welding fume suction regulations

In 2018, the International Agency for Research on Cancer classified welding fumes as a carcinogen. Unfortunately, welding fume inhalation in MIG and MAG weldinghas often been excluded from this classification. Now, it is the responsibility of manufacturing companies to provide welders with a hygienic working environment. The importance of health and safety in the workplace has gained new meaning in the context of more stringent regulations on welding fume inhalation. This has forced companies to reconsider and redesign their existing welding working environments.

Centralized or stationary suction systems have been installed in many manufacturing sites. These products, so- called low vacuum suction systems , are installed on the ceiling of the manufacturing site to suction the air in the entire room or above individual welding stations to suction the fumes that are a risk there. In this system, the suction hood or suction port sucks in the surrounding air with a high suction flow rate and low negative pressure, which means that the static pressure and suction flow capacity is lower than that of the so-called high vacuum systems that can suction welding fumes directly from their source. To achieve the highest efficiency and to capture almost all welding fumes, it is essential to suction the fumes from the source. This system can be used in conjunction with mobile welding fume suction equipment to upgrade existing stationary systems such as room suction systems or workplace ventilation.

Why is welding fume suction required at the source?

Welding fumes are sucked directly from their source through the front end of the fume suction torch and then collected by a mobile suction device, which removes harmful particles and returns clean air to the room. Fume suction from the source is the most efficient technology to collect welding fumes. This technology, so-called high vacuum system, is equipped with a filter that can remove up to 99.5% of dust particles larger than 0.1 μm contained in welding fumes.
High vacuum systems have both high negative pressure and low flow rate, but compared to low vacuum systems, their static pressure and suction flow rate are higher. When considering suctioning fumes from a fume source, there is often concern that a large amount of shielding gas will be sucked in. However, by combining an appropriate mobile fume suction device with a good quality fume suction torch, it is possible to ensure sufficient shielding gas at all times.

Features of the xFUME ^® PRO fume suction torch lineup

Compared to the majority of fume suction torches on the market, the xFUME ® PRO fume suction torch lineup is extremely light and easy to use. When you hold these fume suction torches, you will feel as if you are holding a standard MIG torch or a standard MAG torch. Normally, welding fume suction torches are not very popular among welding workers because they are perceived as being rather heavy and difficult to use, and this is completely understandable. On the other hand, the xFUME ® PRO fume suction torch lineup made by Avi Karbinzel is not only extremely easy to use, but all torches have a relatively slim front end, which ensures good visibility during welding.

Overview of the fume suction torch xFUME ® PRO

Highly efficient welding fume suction
Improved ergonomics and significant weight savings
Slim front end
Optimized shielding gas properties
Ergonomic design for a comfortable use
Perfect weight balance between the torch neck and the cable

By the way, when welding in combination with a fume suction torch xFUME ® PRO and a mobile fume suction device from Avi Karbinzel, such as xFUME ® ADVANCED , FEC W3 or FES-200 W3 , the risk of unintentionally aspirating shielding gas can be avoided. Correct adjustment of the fume suction torch xFUME ® PRO and the welding fume suction device ensures optimal shielding gas performance at all times.

Functionality of the fume suction torch xFUME ^{® PRO}

The AviCarbinzel fume suction torch xFUME® PRO is part of a high vacuum suction system, which combines high negative pressure with low flow rate, but has a higher static pressure and suction flow rate compared to low vacuum suction systems. Welding fumes generated during the manufacturing process are collected and transported to a mobile suction device via a suction hose. A filter on the suction device collects dust particles, traps them, and returns clean air to the room. Depending on the position of the torch, 90% to 99% of harmful particles are absorbed and removed by a fume suction device such as the fume suction torch xFUME® PRO. However, there is often a concern about suctioning fumes from the fume source, as it may result in a large amount of shielding gas being sucked in. To allow more precise adjustment of the fume suction rate, the fume suction torch xFUME® PRO is equipped with an easy-to-operate slider-type suction flow adjustment mechanism. By combining this with an appropriate mobile fume suction device , it is possible to ensure sufficient shielding gas performance at all times.Technical data

Product Name:	xFUME® ^PRO 24	xFUME® ^PRO 36	xFUME® ^PRO 501
cooling:	Air Cooling	Air Cooling	Water Cooling
evaluation
CO2 _:	270A	330A	500A
Gas mixture M21*:	250A	300A	450A
Usage (%):	60	60	100
Wire diameter Ø (mm):	0.8 – 1.2	0.8 – 1.2	1,0 – 1,6
Flow rate m3 ^/ h
Suction nozzle:	70	58,7	58,7
connector:	92,8	75,8	81,3

* According to DIN EN ISO 14175

High efficiency due to the combination of fume suction torch and fume suction device

irect collection of welding fumes from the fume source is the most efficient technology for suctioning welding fumes and the best way to protect the health of welding workers. By combining AviCarbinzel’s fume suction devices such as xFUME ® ADVANCED , FES-200 W3 and FEC W3 with the fume suction torch xFUME ® PRO, welding fumes can be collected without any adverse effects on the shielding gas properties. By combining these high vacuum suction systems as a “team”, they make an important contribution to the safety and health aspects of any welding work site.

The post Binzel Japan xFUME ® PRO Fume suction torch first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan RAB GRIP HE 2 Fume Collecting Torch

kvt part2 — Wed, 26 Feb 2020 09:25:05 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: RAB GRIP HE 2

According to the advice of health experts, welding fumes pose a serious health risk and must be filtered out of the air as soon as they are generated. To ensure sufficient filtration even in industrial and adverse operating conditions, we have further improved our successful highly efficient fume extraction torch RAB GRIP HE: The new model RAB GRIP HE2 uses aluminium for the collection tube instead of the conventional steel. Furthermore, the RAB GRIP 36 HE2 and RAB GRIP 501 D HE 2 have a thinner collection nozzle, which further reduces the weight. Of course, the fume extraction torch RAB GRIP HE 2 guarantees ease of use, high collection capacity and robustness. RAB GRIP HE 2 provides effective health protection in a better working environment and is suitable for use in demanding industrial applications.

Strong Points

The new fume collection nozzle geometry and the expanded welding fume collection flow diameter ensure that the shielding gas is not affected even in difficult welding positions.
Approximately 10% lighter than the previous model RAB GRIP HE
Independent standard MB gas nozzle with the same ease of use as a general torch
Rugged design, long-lasting construction
Reliable gas nozzle cooling – standard parts with long life
Optional 45° or 60° torch neck for maximum ease of use
System solutions for clean air in production: our fume extractors used together with the RAB GRIP HE 2

MIG/MAG fume collecting torch RAB GRIP HE 2, air-cooled type

Specifications (EN 60 974-7):

type:	RAB GRIP 24 HE 2	RAB GRIP 36 HE 2
Rated Current
CO2 _:	250A	300A
Gas mixture M21*:	220A	270A
Usage (%):	60	60
Wire Ø (mm):	0.8 – 1.2	0.8 – 1.2

*According to DIN EN ISO 14175
Rated according to VDE standard voltage/current (U=14+0.05xl) welding power source. For pulse welding, the rated current is reduced by 35%.

Water-cooled type

Specifications (EN 60 974-7):

type:	RAB GRIP 501 D HE 2
Rated Current
CO2 _:	500A
Gas mixture M21*:	450A
Usage (%):	100
Wire Ø (mm):	1.0 – 1.6

* according to DIN EN ISO 14175
Rated according to VDE standard voltage/current (U=14+0.05xl) welding power source. For pulse welding, reduce the rated current by 35%. An 800W cooling circuit is recommended.

The post Binzel Japan RAB GRIP HE 2 Fume Collecting Torch first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan RAB GRIP Fume Extraction Torch

kvt part2 — Wed, 26 Feb 2020 08:37:06 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: RAB GRIP

Fumes and smoke from welding can be harmful to the human body if inhaled. Based on the tried and tested MB torch series, the RAB GRIP fume extraction torch efficiently extracts fumes from the torch body. This specially designed solution extracts the smoke directly without affecting the protection of the shielding gas.

Features:

Direct inhalation around the arc – prevents harmful effects on the welder’s respiratory system
Easy installation into existing MIG/MAG welding equipment
Small diameter extraction tube – improved access
Aluminium extraction tube – significantly reduces weight
Handle with extraction control and swivel – optimized handling
All types equipped with small diameter extraction hose – low handling weight, optimized flexibility
Lightweight Bikox® from ABICOR BINZEL ^reduces weight of air-cooled torch systems

Air Cooled

Technical data (EN 60 974-7):

type:	RAB GRIP 15 AK	RAB GRIP 24 KD	RAB GRIP 25 AK	RAB GRIP 36 KD
specification
CO2 _:	180A	250A	230A	300A
Gas mixture M21*:	150A	220A	200A	270A
Duty Cycle(%):	60	60	60	60
Usable wire diameter Ø (mm):	0.6 – 1.0	0.8 – 1.2	0.8 – 1.2	0.8 – 1.2

* Data according to DIN EN ISO 14175
The VDE standard voltage/current index (U=14+0.05xl) formula calculates the duty cycle.Pulse welding reduces the duty cycle by 35%.

Water-Cooled

Technical data (EN 60 974-7):

type:	RAB GRIP 240 D	RAB GRIP 501	RAB GRIP 501 D
specification
CO2 _:	300A	550A	500A
Gas mixture M21*:	270A	500A	450A
Duty Cycle(%):	100	100	100
Usable wire diameter Ø (mm):	0.8 – 1.2	1.0 – 1.6	1.0 – 1.6

*Data according to DIN EN ISO 14175
The duty cycle is calculated based on the VDE standard voltage/current index (U=14+0.05xl) formula. For pulse welding the duty cycle is reduced by 35%. A water circulation cooling capacity of approx. 800 W is recommended.

The post Binzel Japan RAB GRIP Fume Extraction Torch first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan FES-200, FES-200 W3 Fume Extraction Systems

kvt part2 — Wed, 26 Feb 2020 08:05:38 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: FES-200, FES-200 W3

The portable, compact FES-200 and FES-200 W3 high-vacuum extraction units capture welding fumes directly at the source, protecting the welder and environment. With an auto start-stop function, they reduce noise, energy use, and extend motor life. The units feature an integrated manual-rotating nozzle for efficient self-cleaning, saving time and money. The FES-200 W3, IFA-certified with the W3 license, is designed for chrome and nickel material joining and ensures safe exhaust filtration. It includes easy filter cleaning, contamination-free changes, and acoustic signals for optimal work environment protection.

The advantages:

Solid compact construction, low in weight – ideally suited for mobile applications
Automatic start-stop – minimises noise, reduces energy consumption and increases the service life of the motor by up to 5 times
Efficient integrated manual cleaning – increases filter service life
Fully equipped with suction hose and adapter – just connect the torch and go

Technical data

Type	FES-200	FES-200 W3
Weight:	23 kg	23.5 kg
Dimensions (LxWxH):	500 x 210 x 590 mm	630 x 210 x 590 mm
Max. airflow:	200 m³/h	200 m³/h
Intake diameter:	60 mm	60 mm
Max. negative pressure:	19,000 Pa	19,000 Pa
Voltage:	230 V (115 V)	230 V
Motor:	1.1 kW	1.1 kW
Filter surface:	0.8 m²	0.8 m²

The post Binzel Japan FES-200, FES-200 W3 Fume Extraction Systems first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan FEC & FEC W3 Fume Extraction System

kvt part2 — Wed, 26 Feb 2020 07:50:50 +0000

Manufacturer: BINZEL JAPAN Ltd
Model:FEC & FEC W3

Harmful fumes are generated during welding. The new FEC (Fume Extraction Cyclone) extractor with its innovative cyclone technology is the ideal system solution for ABICOR BINZEL’s RAB GRIP HE (High Efficiency) fume extraction torches. It combines maximum dust collection with intelligent energy saving features with simple operation. The FEC fume extractor is also available as a W3 version.

Benefits:

Cyclone technology pre-separates particles to protect filter surfaces, reducing cleaning time
Integrated filter cleaning concept allows for easy and fast cleaning of the permanent filter
The use of a capsule-type dust collection system and dust bag makes it easy to dispose of welding dust.
Lightweight at 25kg and smooth-running wheels make it suitable for a variety of welding sites.
Thick plastic case for durability and quiet operation
Integrated automatic start-stop system reduces operating costs and wear
Optional automatic start-stop for current measurement

Specification

type	FEC & FEC W3
weight:	Approx. 25 kg
Dimensions (LxWxH):	590 x 425 x 825 mm
Maximum intake airflow:	230 m3 ^/ h
Connection diameter:	60 mm
Maximum static pressure:	19,000 Pa
Voltage:	115V, 50/60Hz \| 230V, 50Hz
Motor capacity:	1.1 kW
Filter:	Permanent dust filtration class M, 0.8 m²
Noise level:	76 dB(A)

The post Binzel Japan FEC & FEC W3 Fume Extraction System first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan FLEX Welding fume collector xFUME ®

kvt part2 — Wed, 26 Feb 2020 07:38:07 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: FLEX

The xFUME® FLEX is a versatile, mobile dust collector for welding, cutting, and grinding operations. It operates on 230V or 115V AC power and features a movable extraction funnel for efficient fume extraction. An integrated LED light ensures optimal visibility. The pre-filter and main filter clean exhaust fumes, releasing purified air. Equipped with a brushless motor, it offers extended service life. Ideal for those seeking an efficient and professional entry-level solution for fume extraction.

Advantage:

Extraction arms available in 2, 3 or 4 metre lengths for precise positioning
Optimal lighting for your workpiece
Compact, mobile design for easy transport to different work sites
Highly durable brushless motor
Disposable filters that are easy to replace
Easily connects to 230, 115 volt outlets

Technical Data

	xFUME® FLEX
Maximum Airflow:	Up to 1,200 m3/h
connection:	Extraction Arm
Connection diameter:	_
Maximum Vacuum:	_
Noise Level:	≤ 72 dB(A)
Voltage:	115V 50/60Hz 230V 50/60Hz –
Motor Power Consumption:	1.1 kW
Filter Efficiency:	≥ 99.95%
cleaning:	none
Automatic start/stop:	none
Adjustable Airflow:	none
weight:	120.0 – 129.0 kg
size:	700 x 700 x 1115 mm

The post Binzel Japan FLEX Welding fume collector xFUME ® first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan ADVANCED Welding fume collector xFUME ®

kvt part2 — Wed, 26 Feb 2020 07:21:10 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: ADVANCED

The xFUME® ADVANCED is a compact and mobile fume extraction system, designed for use with up to two adjacent MIG welding workstations, including ABICOR BINZEL’s RAB GRIP and RAB GRIP HE torches. It extracts fumes directly at the source, ensuring maximum safety for welders and workers. Compatible with fume extraction torches from other manufacturers, it features two 0.8 KW motors and a vacuum performance exceeding 16,000 PA. The system allows independent control of connected torches, while the automatic start-stop feature reduces operational costs and minimizes carbon brush wear. Compressed air pulses clean collected particles, ensuring easy disposal and reducing downtime.

Advantage:

Cleaning fumes with up to two independent fume extracting welding torches
Powerful fume extraction technology using negative pressure of over 16,000 PA
100% automatic filter cleaning
Filters 99.76% of dust particles 0.1 µm or larger
Automatic start/stop system (optional current fixed) reduces operating costs and wear
Rugged, compact size with casters for maximum maneuverability

Technical Data

	xFUME ^® ADVANCED
Maximum Airflow:	∼ 340 m3 ^/ h or less
connection:	2
Connection diameter:	60 mm
Maximum Vacuum:	Up to 16,000 PA
Noise Level:	≤ 68 dB(A)
Voltage:	115V 50/60Hz 230V 50/60Hz –
Motor Power Consumption:	2 x 0.8 kW
Filter Efficiency:	≥ 99.76%
cleaning:	Automatic
Automatic start/stop:	can be
Adjustable Airflow:	can be
weight:	40.0 kg
size:	370 x 370 x 940 mm

The post Binzel Japan ADVANCED Welding fume collector xFUME ® first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan GRIP Little 90, 260 Welding Torch ABITIG ®

kvt part2 — Wed, 26 Feb 2020 06:54:29 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: GRIP Little 90, 260

^{The ABITIG ®} GRIP Little series has been a long-time favorite of TIG welders around the world for its excellent accessibility and optimal handling. Now, the ABITIG ^® GRIP Little 90 and ABITIG ^® GRIP Little 180 W torches have been added to the lineup. The small ergonomic handles of the ABITIG ^® GRIP Little 90 and 180 W torches are the perfect solution for hard-to-reach spaces or when high work precision is required. Experience the convenience of the ABITIG ^{® GRIP Little torch series for yourself.}

Features:

Ergonomic “Grip” handle for reliability and comfort
Modular switches and controls that can be tailored to your needs in an ergonomic way
Excellent high frequency leakage protection
Lightweight, flexible cable assembly with modular machine end connections (compatible with third-party TIG power supplies commonly used in TIG welding)
High current welding optimizes consumable life in high temperature working environments
Simplified inventory management – (only 3 spare parts)

Air-cooled torch

Technical data (EN 60 974-7):

type:	ABITIG ^® GRIP Little 90	ABITIG ^® GRIP Little 150 / 150 F
specification
DC:	90A	140A
AC:	60A	100A
Duty Cycle (%):	35	35
Tungsten electrode Ø (mm):	1.0 – 1.6	1.0 – 2.4

Technical data based on cable assemblies up to 8.00 m long

Water-cooled torch

Technical data (EN 60 974-7):

type:	ABITIG ^® GRIP Little 180W	ABITIG ^® GRIP Little 260W
specification
DC:	180A	240A
AC:	130A	170A
Duty Cycle (%):	100	100
Tungsten electrode Ø (mm):	1.0 – 3.2	1.0 – 3.2

Technical data based on cable assembly up to 8.00 m long
Torch input pressure: min. 2.5 bar (max. 3.5 bar);
Min. flow rate: 0.7 l/min.

The post Binzel Japan GRIP Little 90, 260 Welding Torch ABITIG ® first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan GRIP Little 9, 24 Welding Torch ABITIG ®

kvt part2 — Wed, 26 Feb 2020 06:37:37 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: GRIP Little 9, 24

^{The ABITIG ®} GRIP Little welding torch line offers maximum flexibility without compromise, allowing you to tackle the difficult-to-access tasks you encounter every day.
Available in a variety of air-cooled and water-cooled torches, the torches feature the ergonomic GRIP handle and an optimized cable assembly. Switches and controls can be integrated as required. The flexible cable assembly also offers modular and machine-side connectors, allowing you to combine them in a variety of ways to meet your needs.

Product highlights:

ABITIG ^® GRIP All types feature an ergonomic handle “grip” for comfortable use and ease of holding
Modular switches and controls that can be tailored to your needs in an ergonomic way
High-performance protection against RF diffusion and leakage
Lightweight, flexible cable assembly (high-flex leather) with modular machine-side connections (compatible with third-party TIG equipment and power sources commonly used in TIG welding)
Uses consumables compatible with global standards (Type 9/17/20/24)
Air-cooled (up to 140 A – at 35% duty cycle)
Water cooling capability (up to 240 A – at 100% duty cycle)

Air-cooled torch

Technical data (EN 60 974-7):

type:	ABITIG ^® GRIP Little 9 / 9 F	ABITIG ^® GRIP Little 17 / 17 F	ABITIG ^® GRIP Little 24G
specification
DC:	110A	140A	110A
AC:	80A	100A	80A
Duty Cycle (%):	35	35	35
Tungsten electrode Ø (mm):	0.5 – 1.6	0.5 – 2.4	0.5 – 1.6

Technical data based on cable assemblies up to 8.00 m long

TIG welding torch ABITIG ^® GRIP Little 9 – 24, water-cooled torch

Technical data (EN 60 974-7):

type:	ABITIG ^® GRIP Little 20 / 20 F	ABITIG® ^GRIP Little 24W
specification
DC:	220A	140A
AC:	150A	100A
Duty Cycle (%):	100	100
Tungsten electrode Ø (mm):	0.5 – 3.2	0.5 – 2.4

Technical data based on cable assembly up to 8.00 m long
Torch input pressure: min. 2.5 bar (max. 3.5 bar);
Min. flow rate: 0.7 l/min.

The post Binzel Japan GRIP Little 9, 24 Welding Torch ABITIG ® first appeared on Kouei Japan Trading | Get Quotation.

Binzel Japan GRIP 150, 500 Welding Torch ABITIG ®

kvt part2 — Wed, 26 Feb 2020 06:15:10 +0000

Manufacturer: BINZEL JAPAN Ltd
Model: GRIP 150, 500

The ABITIG® GRIP series features both air-cooled and water-cooled torches, offering lightweight comfort and excellent performance. The optimized cooling improves durability, allowing the use of thinner tungsten electrodes. With only three parts (back cap, electrode holder, gas diffuser, and nozzle), it simplifies use and reduces inventory costs. The unique design places the gas nozzle close to the torch body, minimizing heat generation, enhancing torch protection, and lowering operating costs. The handle is customizable with various switches and controls, offering flexibility and safety features to reduce high-frequency diffusion.

Features:

ABITIG ^® GRIP All types feature an ergonomic handle “grip” for comfortable use and ease of holding
Modular switches and controls that can be tailored to your needs in an ergonomic way
Short ball joint for optimized range of motion and flexible handling (flexible from small to large movements)
Lightweight, flexible cable assembly and modular machine-side connections (compatible with third-party TIG equipment and power sources commonly used in TIG welding)
Reduced inventory costs by limiting consumables to three items

Air-cooled torch

Technical data (EN 60 974-7):

type:	ABITIG ^GRIP 150/ 150 F	ABITIG ^GRIP 200/200F
specification
DC:	150A	200A
AC:	105A	140A
Duty Cycle (%):	35	35
Tungsten electrode Ø (mm):	1.0 – 2.4	1.6 – 3.2

Technical data based on cable assemblies up to 8.00 m long

Water-cooled torch

Technical data (EN 60 974-7):

type:	ABITIG® GRIP 260W	ABITIG ^GRIP 260W SC	ABITIG® GRIP 450W	ABITIG ^GRIP 450W SC	ABITIG® GRIP 500W
specification
DC:	280A / 260A	340A	420A / 400A	480A / 450A	500A
AC:	195A / 185A	240A	300A / 280A	340A / 320A	350A
Duty Cycle (%):	60 / 100	100	60 / 100	60 / 100	100
Tungsten electrode Ø (mm):	1.0 – 3.2	1.0 – 3.2	1.6 – 4.8	1.6 – 4.8	1.6 – 6.4

Technical data based on cable assembly up to 8.00 m long

Torch input pressure: min. 2.5 bar (max. 3.5 bar);
Min. flow rate: 0.7 l/min.

The post Binzel Japan GRIP 150, 500 Welding Torch ABITIG ® first appeared on Kouei Japan Trading | Get Quotation.