Features Joule Type

• A system that conducts electricity through the food material and heats it by self-heating due to its electrical resistance.
• Ideal for high-viscosity liquids that are difficult to heat with conventional heating, and for liquids and solids that need to be heated in a short time.
• Hybrid system is possible: indirect heating for low-temperature parts and Joule heating only for high-temperature parts where quality is easily damaged.

Applications Joule Type

• Fruits : fruit preparations, jams
• Paste : ginger, garlic, bean paste
• With solids : dressings, sauces, etc.

Development test lab. – Continuous liquid sterilization

Features

• Many types of liquid are applicable, and it can be applied to products from low to high viscosity (~10,000 mPa・S), containing solids and fibers.
• Excellent liquid replacement is best for a wide variety of products.
• Easy maintenance due to limited use of gaskets.
• The small wetted area of the gasket reduces the flavoring and residual fragrance.
• Uniform flow realizes excellent detergency, allowing for long-term operation even for products that are easy to burnt.
• 

• Applications

  Seasonings	Barbecue sauce, dressings, mayonnaise, sauces, ketchup, mash vinegar, amino acids, sesame sauce, miso sauce, noodle soup, pot soup
  Beverages	Fruit juice, juice, soy milk, juice, tea, sports drink, coffee, amazake
  Milks	Milk, coffee milk, cream, pudding, jelly
  Extracts	Meat extract, seafood extract, vegetable extract, soup
  Others	Health drink and health food

• 

• Development test lab. – Continuous liquid sterilization

  Soft drinks, noodle soup, etc.

  Soft drinks such as tea and mineral water, seasonings such as noodle soup and soy sauce, and liquid eggs are relatively low in viscosity and are sterilized by plate type sterilizer.
  The high temperature rapid sterilization (HTST) can sterilize products with minimal heat damage.

  

  Dressing, ramen noodles soup, etc.

  Tube type sterilizers are suitable for solid seasonings such as sesame, pulp-containing beverages, high viscosity liquids such as ramen soup and concentrated extract, and semi-liquid products such as grated yam and root of the seaweed.
  If the pressure loss increases, the booster pump is used to achieve stable operation.

  

  Milk, dessert paste, etc.

  The plate type sterilizer had limitations in terms of product quality and continuous operability because the quality deterioration due to heat is remarkable, and the heat-denatured components often cause scale.
  The spin injection is a direct steam heating system that instantaneously mixes steam with liquid uniformly, solving the problems of both quality improvement and long-term operation.

  

Features

• Stainless steel, super stainless steel and titanium, etc. are available for the plate material.
• Plate for food use improves yield and allows for long-term operation.
• The use of fluorine resin cushion gasket reduces foreign matter contamination, residual fragrance, and the frequency of gasket replacement.

Applications

Development test lab. – Continuous liquid sterilization

Features

• Uniform and smooth liquid flow realizes uniform heating and cooling of products, reducing the amount of holding liquid.
• The electrolytic polishing plate reduces the deposition of the scale, allowing long continuous operation.
• Improved cleanability by greatly reducing the number of contact points between plates and preventing from the scales and burnt.
• By realizing the piston flow, the liquid replacement time is greatly shortened, and it contributes to the reductions of the operation time and products loss.

Liquid Displacement Test Data

Applications

Scope Of The Application

FX series lineup

Note: Please be aware that the dimensions may be changed without notice. ​

Applicable Material

Plate / SUS316, Titanium

Gasket / EPDM, fluorine resin cushion gasket (TCG), silicon

Features

1. 1. Short-time rapid cooling minimizes the temperature range in which bacteria can grow.
2. 2. Space-saving design with lift-type bucket transport up and down.
3. 3. Original chain drive system enables stable and continuous operation over a long period of time.
4. 4. Suitable for various applications such as continuous cooling equipment and chiller cooling equipment.

Applications

Features

• 1. Accurate and easy temperature control

  The temperature of the heating chamber is precisely and stably controlled by PID control simply setting an arbitrary temperature from 60 up to 100℃ at the control panel.

• 2. Significant energy saving

  The consumption of steam is about 50% compared with the hot water type, since there is no steam outflow from the equipment and the heat loss is very low.

• 3. Shorten warm-up time

  Since there is no necessity of boiling water, compared with the conventional hot water type, warm-up time of the equipment is significantly reduced.

• 4. Improvement of the factory environment and reduction of equipment and plant maintenance costs

  Since there is no steam outflow from the equipment, the temperature and humidity rise in the factory can be prevented even without exhaust fans or ducts, and total cost reduction is possible.

• 5. Improvement of the product quality and value

  The texture, color and flavor of the product are good compared with the hot water sterilization, and also the surface gloss of the product remains very beautiful.

• 
• 1. Products flowing from the conveyor on the filling machine side are stored in buckets by an automatic feeding device.
• 2. Sterilized in a steam-heated room and cooled in a shower-cooled room on the same bucket.
• 3. After being taken out by an automatic unloading device, it is sent to a next process.

Applications

Features

• High-temperature rapid sterilization (HTST) retains the flavor of food ingredients.
• The air that inhibits heat transfer to solids is removed (adopting the original vacuum deaeration system), and applying clean steam directly to the food ingredients, uniform sterilization is achieved in a short time (*patented)
• Dried products can be taken out in dry condition after sterilization

Features RES

• Infiltrating the seasoning liquid into the product in a short time by applying a continuous concentration method, achieving a reduction of the immersion time.
• Preventing damage to the product and improving the yield by circulating the seasoning liquid without moving the product.
• Improving the yield by recovering and reusing seasoning liquid
• Low-temperature concentration minimizes the deterioration of seasoning liquid due to heat.
• Improving the hygienic condition and working environment by performing a series of processes in a closed container without steam outflow.
• Uniformity of product quality can be achieved by uniform infiltration of seasoning liquid into raw materials.
• The fully automated operation provides labor savings.

Applications RES

Marron glacé, candied fish, boiled fish, salty-sweet kombu, boiled beans (black beans, gold beans, and soybeans), and other boiled and flavored products.

Immersion

Features REB

• Fully automated operation is possible.
• A special high-performance separator built-in produce High-purity steam
• Small installation area with compact design.

Option REB

• When pure steam is not required, a condenser can be installed in the post-process to produce
  high-purity distilled water (water for injection WFI).

Specification Lists

Note: Pure steam amount is the value when the condition of steam pressure is 0.5 MPa and pure steam pressure is 0.2 MPa.

Applications

SIP (Sterilizing In Place) for the various types of equipment/tank/piping, humidification in air-conditioning of clean room.

Features

• Because of low temperature and under vacuum drying, high quality dried products can be obtained in a short time.
• Applicable to drying at high concentration (50 to 90% solids) and high viscosity (~100,000c.p.).
• Data equivalent to that of the actual equipment can be acquired with the pattern setting instrument.

Specifications

Features

• Because the mass velocity is high and the distribution of the liquid is uniform, the operation is difficult to adhere.
• The heat transfer performance is three to five times higher than the conventional multi-tube type.
• Short processing time, and the liquid contacts with the heat transfer surface in about 2 seconds, suitable for heat-sensitive liquid.
• The circulation system is adopted to cope with changes in the stock solution.
• Easy to disassemble, easy to wash plates, and increase or decrease the number of plates.
• Fully automated operation from start to cleaning with a single button.

Evaporation Stages

Units: t/h, m ​

Features

• The concentration at low temperatures is also good, obtaining high-quality extract and a medicinal ingredient.
• Renewal of the heat transfer surface and the liquid boundary membrane avoids the deterioration of evaporation capacity due to scale stains and burnt.
• Suitable for the concentration of high viscosity liquid or solid content liquid.
• Cleaning and maintenance are easy due to the coil can be easily pulled out.

GY Series

Units: kg/h, ℓ, m

Features

• By forcibly mixing and stirring the liquid and pure steam at the steam blowing part to achieve uniform heating instantaneously.
• Self-pressurization enables operation with low-pressure steam, resulting in high quality sterilization by reducing the temperature difference between liquid and steam.
• The operation conditions of the control panel can be set freely for each type, such as rotation speed and back pressure, it is possible to handle a wide variety of processing.
• CIP ensures cleaning of the wetted part including the steam blowing part, and the disassembly and visual check of the equipment can be performed in a short time.

Applications

Medium products, liquid diet, oral/enteral drugs, herbal medicines, crude drug extract, etc.

Features

• Own developed Plate FX series improves yield and allows for long-term operation.
• The use of fluorine resin cushion gasket reduces foreign matter contamination, residual fragrance, and the frequency of gasket replacement.

Applications

Medium products, injections, oral/enteral drugs, drinks, nutritional foods, herbal medicines, etc.

Inner tanks for loading the products for dyeing

Dimension

H-series (For Cone/Cheese and Warp Beam)

L-series (For Cone/Cheese, Loose Stock, Top and Hank)

Units: mm ​

High-performance system

• Automatic injecting control system
• High-temperature drainage system
• Automatic flow rate adjustment system
• Automatic differential pressure control system

Labor-saving unmanned system

• Dye-kitchen system
• Beam carrier automatic loading/unloading system
• Beam carrier automatic desorption system
• Automatic desorption system for winding machine

Dimensions

• Dyeing and processing from minimal volume is possible.
• Touch panel type for easy operation and full automation.
• Optional dehydration and drying functions are also available.

High quality

• Achieving quality improvement of synthetic thin fabrics (15-30d) by eliminating defects such as wrinkles and rubbing
  Nylon filament thin fabrics (15-30d), nylon processed yarn fabrics (15-50d), polyester filament thin fabrics (20-30d), etc.
• Achieving quality improvement of synthetic stretch fabrics by eliminating defects such as wrinkles and rubbing.
  Nylon/PU woven knitted, polyester/PU woven knitted, CDP/PU woven knitted, etc.

Improving productivity

• High-speed operation of 10～20% of conventional operation improves the uniformity of dyeing and shortens the time required for temperature rise and cleaning.
• Improving production efficiency and reducing wasteful processing costs by reducing the accident rate and reworking rate.

Specification

Model: CUT-MR (Jet dyeing testing machine series)

High quality

• Achieving quality improvement of synthetic thin fabrics (15-30d) by eliminating the defects such as wrinkles and rubbing
  Nylon filament thin fabrics (15-30d), nylon processed yarn fabrics (15-50d), polyester filament thin fabrics (20-30d), etc.
• Achieving quality improvement of synthetic stretch fabrics by eliminating the defects such as wrinkles and rubbing.
  Nylon/PU woven knitted, polyester/PU woven knitted, CDP/PU woven knitted, etc.

Improving productivity

• High-speed operation of 10～20% of conventional operation improves the uniformity of dyeing and shortens the time required for temperature rise and cleaning.
• Improving production efficiency and reduce wasteful processing costs by reducing the accident rate and reworking rate.

Specifications

Quality improvement

• Improved the structure of the arrangement zone to ensure stable running performance from light to heavy weight.
• Improvement of level dyeing quality prevents processing defects such as wrinkles and irregularities and provides stable supply of high quality products.

Reduction of processing costs

• Installation space is the same as that of standard machines, but productivity of 1.5 times or more is secured.
• Reducing the running and labor costs by improving production efficiency and low liquid ratio.

Delivery Correspondence

• Contributing to handling delivery times by reducing the accident rate and reworking rate.
• Improved reproducibility by using supply water flow meter to control liquid ratio and standard equipment for flame retardant-compliant cleaning function.

Specification

Model : CUT-AR (Jet dyeing machine series)

Improving productivity and reducing costs

• The new structure improves the effective internal volume (15% better than current models) and contributes to solve the wrinkling problem of high difficulty materials.
• With the newly developed high temperature discharge & rinsing system (HTRS) and low liquid washing system (LLR), contributing to the time reduction and running costs.

Reduction of accident rate and improvement of reproducibility

• Special tanks at the end of front and rear eliminate clogging at the rear and achieve stable running from low to high temperature by realizing uniformity of stagnation balance.
• In the rear special tank, machining defects due to conventional low nozzle pressure are eliminated.
• With the newly developed Automatic Setting System (EDIC’s), Powder Dye Dissolving System (HDE), and New Injection Control System, eliminating human differences.

Easy operation and space saving design

• Sophisticated and simple structure improves operability and reduces workloads and losses.
• Installation space for various high performance systems is also secured.

Specification

Model : CUT-XF (Jet dyeing machine series)

Energy Saving (less water and less energy)

• It realizes a low liquor ratio through new structures.
• EX) Liquor Ratio for PET (Knit) 1:4～6

Reduction of Dyeing Trouble / Reproducibility Improvement

• At low temperatures, a special inner case eliminates the clogging of the rear part of the chamber.
• The new design of the optimum slope in the rear part improves fabric transportation smoothly and keeps stable loading conditions.
• Problems such as Pilling, Friction marks, and Crease marks are eliminated.

Productivity Improvement

• Loading the two ropes enables the shortening of processing time.

Easy Operation / Space-Saving Design

• Simple structure with operability improvement realizes reduction of losses and workloads.
• Easy installation and Compact design of various High-Performance systems.

Specification

Performance (Subject to the kind of Fabrics)