Application

Most suitable for collecting sludge in a circulating liquid tank.

Features

This model is provided with a hinge to allow installation in various places such as a corner in a tank or overflow area of the partition plate.
By attaching a wire or chain through a hook hole of the hinge, it becomes easy to take out the magnet from inside a tank.
Not only deposited sludge but also floating sludge can be collected.

Specifications

※If the hinge is removed, the warranty will become void. A string or chain to be passed through the hook hole must be nonmagnetic.

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Application

This model is designed to automatically separate media and iron products after barrel polishing. It can also be applied to such operation as to automatically separate iron chips from nonferrous chips and products from polishing media.

Features

The powerful permanent magnetic drum ensures efficient separation.
Since a demagnetizer is provided under the transfer belt as a standard feature, workpieces can be demagnetized as needed.
Casters facilitate relocation and installation.

Dimensions

Specifications

A powerful tool to assist purification of coolant.

This model is designed to separate and collect oil films floating on the surface of liquid in waste liquid tanks of grinding fluid (coolant) and washing liquid by a special endless belt to assist purification and recycling of liquid.

Application

Collection of floating oil in machined parts washing tanks and degreasing processes.
Collection of oil in water soluble grinding coolant.
Collection of oil floating in plant waste water.

Features

This oil eliminator eliminates oil films efficiently and automatically discharges them as waste oil.
Simple casing, light weight and compact for installation in limited space.
Compared with the filter system, the endless belt has a longer service life and the running cost is very low.
The belt is highly resistant to heat and chemicals and can be used with acid, alkali and chemical products. (However, when liquid is hot, its viscosity drops to affect the collection efficiency.)
The eliminator can be run continuously or controlled by a timer or programs. The 24-hour timer can be set to any intervals in increments of 10 minutes for intermittent operation.
In addition to the standard belt (suspension length: from bottom of main unit to center of weight 200 mm/belt width 40 mm), special types such as L=250, L=300 and heat resistance (100℃ ) specifications are also available.

Dimensions

Specifications

※The power source can be changed to a single-phase, 100V only by changing internal wiring.
※Accessories 1. Standard belt (suspension length: from bottom of main unit to center of weight 200 mm/belt width 40 mm)×1
2. Discharge hose (overall length 600 mm/OD φ22 mm）×1

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Application

This unit is incorporated in the grinding fluid purification and circulation system for grinders to remove iron powder, a major part of purification. When this is used together with a tank in which particles other than iron powder such as abrasive grains are separated by floating and precipitation, repurified and regenerated grinding fluid can be supplied to grinders again.

Features

The construction of a stationary magnet and a rotary outer drum shell has no magnet in the area of the rake plate to allow smooth discharge of sludge. (The life of the rake plate is also prolonged.)
magnetic drum rotation drive construction has been modified to improve durability significantly.
The squeezing roller tensioning mechanism has been designed anew to improve the squeezing performance.
The squeezing roller and inlet areas are covered to enhance safety as well as to prevent grinding fluid from splashing/scattering.
outlet location can be selected by the user, right, left or bottom, to allow flexible change of the circulation system layout.
The high magnetic force type (MS-FaH: drum surface max. flux density 0.3T (3000G))/ super high magnetic force type (MS-FHP: 0.5T (5000G)) are most suitable for collection of weak magnetic and minute sludge.
A type having a motor on the right side (MS-F-R) is also available.

Precaution for use

This is dedicated to grinding fluid (water soluble) only. If you plan to use the Magclean under the following conditions or if you cannot decide a suitable model, please fill the Magclean inquiry sheet at the end of this catalog and consult with us in advance.
・Grinding fluid is oil based.
・Liquid other than grinding fluid is used (such as fresh water and chemical liquid).
・The squeezing roller forced drive type is used.
・KANETEC MS-D type is to be updated. ・Liquid to use is not at normal temperature.

※Please see the Facsimile Communication Form (Selection Data) on page 173 also.

Specifications

Dimensions

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Application

This model is designed to effectively attract, convey and remove chips produced from machine tools by amagnetic force while letting oil sticking to chips drop naturally. ( This model is suitable for chips shorter than 60mm.)

Features

As chips are held by magnets, they can be conveyed on a sharp inclination. This feature enables it to shortern the line and reduce the floor area, thus contributing to effective three-dimensional utilization of factory space.
Fine chips can be attracted and oil can be removed efficiently.
The optium design by use of high-performance permanent magnets and little attenuation of the magnetic force. SImplified mechanism for trouble-free operation.

Dimensions

Specifications

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Application

Suitable for removing iron from liquids (cooling liquid, electric discharge machining liquid, etc.) in tanks and passages and as an attracting plate for removing iron in granular materials. This can be used both dry and wet.

Features

●A magnet block of a construction to cause a strong magnetic force to be concentrated on the magnetic pole.

Dimensions

Specifications

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Application

This model can be used to catch and collect iron pieces as a small plate magnet or can also be used as a large magnetic holder. A powerful type using a rare earth magnet is also available.

Specification

※The holding power is based on a test piece of SS400, 6 mm thick, ground surface held on the whole face.

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Application

Suitable for removal of iron powder from grinding fluid.
If you plan to use this model for washing purpose (fresh water and other liquids), please contact us.

Dimensions

Specifications

※The numbers in “Inlet Direction” and “Liquid outlet” correspond to No. ① to ④ in the figures above. Be sure to check the directions.

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Application

This model is installed in front of a tank to whichcutting fluid flows from a machine tool to attract (pick up) chips by amagnetic force in cutting fluid to remove and convey them.( THis model is suitable for chips shorter than 60mm.)

Features

A model that plays two roles of horizontal conveyor and inclined conveyor by one unit.
Can be installed directly on an oil tank or machine tool.

Dimensions

Specifications

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Flexible chip transfer! Lean layout to keep work environment neat!
Shapes that fit installation space!

Application

This model is suitable for places where the linear type KSC is difficult to install.

Features

The bending shape has been realized by a special construction to allow setting of the bending direction and angle according to installation conditions.
This model can be installed in a very samll space such as inside a machine.
The layout where two linear type units are used to circumvent the existing facilities can be replaced by one unit.
Special treatment of the pipe surface ensures reliable transfer. (Model-KSCL-5)

Precaution for use

If you want to use the main unit immersed in liquid, please consult with us.

Specifications

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Application

Widely used as a means to transfer chips produced from machining by machine tools to a point of collection. If oil is sticking to chips, they can be degreased by letting oil drop naturally when chips are being transferred. In particular, this model is suitable for transferring chips from gear cutting machines, end milling machines and milling machines. This model can also be used for continuous transfer of granular parts.

Features

■Superb durability and safety
Simple construction and practically no maintenance required.
Since the mechanically moving (rotating) parts are housed in the enclosed
cylinder, there is no fear of accidents due to collision.
■Economical functions
High processing capacity and high transfer efficiency.
As chips are carried by the spiral slide movement, their movement causes
sticking oil to drop off effectively.
There is no place where oil stays and therefore oil natural drop is ideal to improve the efficiency of collection of liquid.
■Low running cost
Only a slight amount of power is required to drive the rotation. Most of the work is handled by the permanent magnets.
※For other special lengths, please contact us. The length can be increased in units of 100 mm.
■The waterproof feature enables collection of chips in liquid.
※The motor is not waterproofed. Keep it away from water.

〈Construction〉
The spiral magnetic conveyor motor slowly rotates the internal shaft with spirally arranged magnets inside the nonmagnetic stainless steel cylinder. Magnetic chips/pieces attracted on the outside of the cylinder are transferred in a sliding motion.

Dimensions

■A guide for selection of models

※Applicable range: Chips longer than 60 mm cannot be handled regardless of their shapes. ※ For selection, sample tests are required.

Specifications

※The processing capacity is a value measured in conveying SS400 chips from a gear cutting machine in a horizontal posture.
※The drive posture is allowed up to an inclination of 60 degrees with the motor on top. (However, the capacity drops as the inclination angle increases.)
※Model KSCT is equipped with a gutter to receive oil that drops from chips during conveyance.　※For other special lengths, please contact us. The length can be increased in units of 100 mm.

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Application

Suitable for removing iron from waste water in ironworks and cooling water for steel rolling. This model is also used to remove/ collect iron from washing water from blast furnaces, sintering furnaces, dust collectors and other industrial waste water.

Features

●A large capacity ranging from 60 t/h to 360 t/h and a wide variety of types. Highly economical.
●A high rate of collection of iron from waste water for economical operations. A collection rate of 94.5% from waste water of 5% concentration (mixture ratio) of rolled scales of 0.02 to 2 mm in grain size.
●The simple mechanism is likely to cause less trouble. The magnetic effect is unchanging and lasts long.
●Smooth inflow and outflow of raw water. As a secondary effect, part of oily substances is also removed.

Dimensions

Specifications

※The collection rate varies according to the concentration of raw water and grain size distribution.

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Application

This prefilter removes fine iron powder from machining liquid discharged from a wire electric discharge machine (WEDM). This can also be used for honing machines and hydraulic circuits (under no pressure). Install this prefilter at a point between a wire electric discharge machine and a pump unit.

Features

●By roughly removing fine iron powder from machining fluid with the powerful magnet as a pretreatment, the service life of the paper filter, for example, becomes two times longer.
●The prefilter collects impurities as well as fine iron powder. Consequently, the paper filter to use may be of coarser type than that of the straight inflow.
●The duplex construction facilitates removal of fine iron powder.

Dimensions

Specifications

※Hose nipple 1-1/2 (telescopic, OD φ38) is optional.

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Extended Life!
Revolution in Filtering for Wire Electric Discharge Machines!

Application

This prefilter collects fine iron powder in machining fluid during fluid circulation inside the machining liquid tank of wire electric discharge machines to prolong the service life of filters. This can also be used for honing machines and hydraulic circuits (under no pressure).

Features

This prefilter has a pump and therefore can be started simply by connecting hoses (two hoses) to a machining liquid tank. This can be installed in any place and handled easily.
The powerful magnetic force of a rare earth magnet improves the sludge collecting rate.
The safe construction with the powerful magnet section secured firmly facilitates cleaning.
The built-in integrating timer tells when to clean.

Dimensions

Model： HSR-PU12
Processing amount: Approx. 1.5 liters/min.
Pump rating: 3-phase, 200/220 VAC, 50/60 Hz, 200W
Weight: Approx. 60 kg
※Hose nipple 1-1/2 (telescopic, OD φ38) is optional.
Caution: For use of the prefilter for kerosene machining fluids, please contact us.

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Increased rate of removing impurities in coolant by magnet & cyclone!

Application

Suitable for efficiently collecting valuable sludge of weak magnetic and nonmagnetic materials.

Features

●The cyclone separator enables it collect nonmagnetic materials.
●Collected materials can be dehydrated by the dehydration function.
●A filter collection type dehydration container that is easy to handle is employed.
●The twin-tub type tank construction reduces the amount of impurities that enter the clean tank.

Specifications

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Application

This Chip Magclean is designed to remove/collect chips in coolant that is discharged from cutting operations by machine tools.

Features

●The employment of a magnetic drum with special magnetic pole array ensures a high rate of collection.
●The newly designed scrapper improves performance to separate and remove chips from the magnetic drum.
●The expanded discharge space helps stable discharge. The higher side wall helps prevent overflowing.
●The overall height has been reduced by 80 mm by changing the motor mounting position, enabling the Chip Magclean to be mounted in places where it could not be mounted.

Dimensions

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Application

Suitable for removal of iron powder from grinding fluid. If you plan to use this model for washing purpose (fresh water and other liquids), please contact us.

Dimensions

Specifications

※The numbers in “Inlet Direction” and “Liquid outlet” correspond to No. ① to ④ in the figures above. Be sure to check the directions.

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‒ Common specifications of KF types ‒

Application

Suitable for separating stacked iron plates one by one and feeding them to machines (presses, shearing machines, etc.) and for installation as a eparator at the take-out side for feeding steel plates one by one in the steel plate automatic feeding line.

Features

●The two rails on the magnetic polar surface automatically separate steel plates without requiring mechanical separating work.
●Not only steel plates but also semi-finished pressed workpieces, circular workpieces and irregularly shaped workpieces can be separated at certain intervals by use of several units of Floater.
●One set consists of two units. (KF-HC/KF-Q excluded)

An example of usage

(1) Stand large plates vertically against a wall, etc. This way, you can make good use of the separating force since part of the separating force required to support the weight of plates can be reduced. (2) Large steel plates and plates that are stuck closely by oil or grease can be separated effectively by using several units of the Floater coupled. (3) When steel plates are stacked high, mount the Floater on a lilfter. (The suitable height of the Floater is slightly higher than the top of plates.>

■Principle of the Floater
The Floater induces the same type of magnetic poles in steel plates stacked opposing the magnetic pole face to separate the plates by the repelling force of the same poles.
■Floating distance
When a pair of Floaters are positioned on each side of stacked plates in the longitudinal direction, the distance the top plate is floated from the second one is as shown in the table. This distance applies when the Floater is positioned 50 mm away from the edge of plates and the initial position of the first plate is 50 mm below the top end of the Floater. Note, however, that if plates are warped or oil is sticking to them, the distance will become shorter.

Specifications

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Permanent electromagnetic type introduced to FLOATER Series!

Rectifier required additionally

Application

Most suitable for remote control of ON and OFF of separation of steel plates.

Features

●Compared with the electromagnetic type, this type has a wider magnetic force effective width.
●Compared with the permanent magnetic cylinder changeover type that can be controlled remotely, this type requires much less space.
●Compared with the electromagnetic type, this type consumes less electricity since electricity is supplied momentarily only for ON/OFF operation.

Dimensions

Specifications

A special size is available also.

※ When the magnetization operation or demagnetization operation is performed five times successively per minute on the control unit, the unit will be brought into an alarm state and will not accept further operation for safety. To reset the alarm state, turn off the source power once and then turn it on again.

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Application

Designed for separation of irregularly shaped workpieces (steel plates) that do not have a straight part of sufficient length.

Features

●The magnetic force can be adjusted by changing the internal magnet position.
●Small but powerful.

Dimensions

Specifications

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Application

Useful for removing iron chips after drilling and tapping and removing iron pieces from holes.

Features

●This cleaner, small diameter having a separator incorporated, is constructed to have the magnetic poles concentrated on the same attractive face.

Specifications

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Features

Thinner and smaller than the standard type, 20mm thick. This type can be mounted in a wide variety of locations, for example, direct mounting on a wall face or mounting with an L-shaped attachment.
The mounting position is vertically adjustable when mounted with the included L-shaped attachment.

Dimensions

Specifications

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Very slim and light weight!

Features

●The employment of a powerful rare earth magnet has significantly reduced the thickness to only 17 mm and the weight, but offers the separating performance equivalent to that of the standard type.
●This type can be mounted in various places such as direct mounting on a wall face and mounting in a very narrow place.

Dimensions

Specifications

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Features

●Standard type using a high-performance ferrite magnet. Can be mounted on machines easily and several units can be coupled according to size, shape and weight of steel plates.

Dimensions

Specifications

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Application

An optional unit to enable the Magclean to be mounted on a machine easily.

Dimensions

Specifications

※For MS-18FB/FBH/FBHP and MS-24FB/FBH/FBHP, please contact us.

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This sweeper employs a powerful permanent magnet and is capable of collecting iron pieces even in mud. This sweeper collects harmful iron pieces such as needles and nails to protect people and tires of vehicles and is also useful for recycling purposes.

Application

Suitable for collecting iron pieces on floors in sewing factories, machine shops and woodworking mills.
Useful for cleaning warehouses and truck terminals.
Useful for preparatory work of race tracks and stadiums.
Suitable for cleaning floors after constructing and demounting displays in exhibition events.

Features

●Powerful permanent magnet.
●Easy operation; pull the hand lever to release attracted pieces.
●Self-standing and small storage space.

Specifications

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A cleaning device to collect nails, needles, iron pieces, etc. scattered around on the floor and road.

Application

This is suitable for collection of such iron pieces as nails, needles and chips scattered around on floors in machining places, warehouses and event sites or on road. In addition, this device works well for collection of dust mixed with fine iron powder. This device protects people and tires of vehicles and is also useful for recycling purposes.

Features

●The attractive part extends up to the end to enable attraction in deep corners.
●The simple construction by use of plate magnet type to facilitate maintenance such as changing wheels and covers.
●Self-standing and small storage space.
●Easy operation; pull the hand lever to release attracted pieces.

Specifications

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Application

Suitable for separating stacked iron plates one by one and feeding them to machines (presses, shearing machines, etc.) and for installation as a separator at the take-out side for feeding steel plates one by one in the steel plate automatic feeding line.

Features

• The two rails on the magnetic polar surface automatically separate steel plates without requiring mechanical separating work.
• Not only steel plates but also semi-finished pressed workpieces, and circular workpieces, and by using several units of Floater, you can separate irregularly shaped workpieces at specific intervals.
• One set consists of two units. (KF-HC/KF-Q excluded).
• Thinner and smaller than the standard type, 20mm thick. This type can be installed in numerous places, such as directly on a wall or using an L-shaped attachment for mounting.
• The mounting position is vertically adjustable when mounted with the included L-shaped attachment.

Specifications

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Application

Suitable for separating stacked iron plates one by one and feeding them to machines (presses, shearing machines, etc.) and for installation as a separator at the take-out side for feeding steel plates one by one in the steel plate automatic feeding line.

Features

• The two rails on the magnetic polar surface automatically separate steel plates without requiring mechanical separating work.
• Not only steel plates but also semi-finished pressed workpieces, and circular workpieces, and by using several units of Floater, you can separate irregularly shaped workpieces at specific intervals.
• One set consists of two units. (KF-HC/KF-Q excluded).
• Using a powerful rare earth magnet, this design significantly slims down to just 17 mm in thickness and reduces weight, yet provides separating performance on par with the standard type.
• This type can be installed in various locations, including directly on a wall or in very narrow spaces.

Specifications

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Permanent electromagnetic type introduced to FLOATER Series!

Application

Most suitable for remote control of ON and OFF of separation of steel plates.

Features

• Compared with the electromagnetic type, this type has a wider magnetic force effective width.
• This model occupies significantly less space compared to the remote-controllable permanent magnetic cylinder changeover type.
• This model uses less electricity than the electromagnetic type, as it only needs power momentarily for switching ON or OFF.

Specifications

※When the magnetization operation or demagnetization operation is performed five times successively per minute on the control unit, the unit will be brought into an alarm state and will not accept further operation for safety. To reset the alarm state, turn off the source power once and then turn it on again.

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Application

Designed for separation of irregularly shaped workpieces (steel plates) that do not have a straight part of sufficient length.

Features

• You can adjust the magnetic force by altering the position of the internal magnet.
• Small but powerful.

Specifications

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Application

Suitable for separating stacked iron plates one by one and feeding them to machines (presses, shearing machines, etc.) and for installation as a separator at the take-out side for feeding steel plates one by one in the steel plate automatic feeding line.

Features

• The two rails on the magnetic polar surface automatically separate steel plates without requiring mechanical separating work.
• Not only steel plates but also semi-finished pressed workpieces, and circular workpieces, and by using several units of Floater, you can separate irregularly shaped workpieces at specific intervals.
• One set consists of two units. (KF-HC/KF-Q excluded).
• Standard type using a high-performance ferrite magnet mounted on machines easily and several units can be coupled according to the size, shape, and weight of steel plates.

Specifications

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This sweeper employs a powerful permanent magnet and is capable of collecting iron pieces even in mud. This sweeper collects harmful iron pieces such as needles and nails to protect people and the tires of vehicles and is also useful for recycling purposes.

Application

Suitable for collecting iron pieces on floors in sewing factories, machine shops, and woodworking mills. Useful for cleaning warehouses and truck terminals. Useful for preparatory work of race tracks and stadiums. Suitable for cleaning floors after constructing and demounting displays in exhibition events.

Features

• Powerful permanent magnet.
• Easy operation; pull the hand lever to release attracted pieces.
• Self-standing and small storage space.

Specifications

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Application

This product is useful in wide applications such as in machine shops, casting factories, food and chemical factories, etc. for collecting iron chips, sorting screws by materials, collecting chips in cast sand, etc.

Features

●The magnetic force is turned ON/OFF easily with a handle.
●Compact and strong holding power.

Specifications

●Capacity: Milling chips ……… about 0.2 kg 　　　　　　M5 × 7 screws … about 0.5 kg

※The holding power is based on a test piece of SS400, 10 mm thick, ground surface.

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Application

A simple transportation tool by use of a magnet.

Features

●Workpieces that are difficult to hold with hands can be carried by use of the quick attach/detach mechanism.
●Useful for temporarily holding down or positioning small pieces in welding work.
●Usable for a wide range of applications.

Specifications

※The holding power is based on a test piece of SS400, 10 mm thick, pulled in the vertical direction.

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Application

This is suitable for the collection of such iron pieces as nails, needles, and chips scattered around on floors in machining places, warehouses, and event sites or on the road. In addition, this device works well for the collection of dust mixed with fine iron powder. This device protects people and the tires of vehicles and is also useful for recycling purposes.

Features

• The attractive part extends up to the end to enable attraction in deep corners.
• The simple construction by use of plate magnet type to facilitate maintenance such as changing wheels and covers.
• Self-standing and small storage space.
• Easy operation; pull the hand lever to release attracted pieces.

Specifications

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Transportation assist tool by use of battery-generated magnetic force

Useful for transportation of c u t – o u t p l a t e s o r w a s t e materials at room temperature and for taking out small products! Holding power and battery life improved significantly!

Application

These holders are used as a holding tool for moving and transporting cut-out plates or waste materials and taking out small products, etc. In addition, when cleaning areas around machine tools, if brushes are used, chips may be entangled and cleaning may not go smoothly. In such a case, these holders can be used to attract and remove them quickly.

Features

●Only with a small amount of electricity supplied by two D size alkaline batteries, strong holding power is achieved.
●These holders are of handy type which can be operated by one hand. They also do not have cord and therefore can be used in any places.
●Since these holders are of hybrid type (complex structure of permanent magnet and electromagnet), the held workpiece does not drop instantly when the batteries become dead, thus enhancing safety.
●The batteries can be replaced easily without a tool. Also, commercially available rechargeable batteries can be used.

Not heat-resistant, not water-tight

※The max. holding power is based on a test piece of SS400, 15 mm thick, ground surface, vertical puling under the most favorable conditions. Therefore, the lifting capacity is normally a third or less of the max. holding power. If workpiece are tilted or a force is applied to the magnet in a separating direction, the lifting capacity will drop. ※The mass includes the batteries.

※This holder, even when attraction off, constantly generates holding power that is a third of the max. holding power at attraction on. However, the max. holding power at attraction off drops to 200 N (20 kgf). Exercise caution when using the holder.

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Application

Suitable for removing iron in liquid tanks and collecting iron pieces in small areas. This is also helpful for picking up tools that fell in a complicated machine room in ships.

Features

●Powerful permanent magnet.
●Light weight for easy operation.
●The rod can be divided to two for easy storage

〈Specifications〉

●Capacity: M10 plain washers … about 0.5 kg
M4 × 10 screws …… about 0.6 kg

※The holding power is based on a test piece of SS400, 10 mm thick, ground surface.

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Application

Useful for removing iron chips after drilling and tapping and removing iron pieces from holes.

Features

• This cleaner, small diameter having a separator incorporated, is constructed to have the magnetic poles concentrated on the same attractive face.

Specifications

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Ideal for removal of chips in liquid!

Application

Suitable for removal of chips in liquid in coolant tanks. It can be used to remove iron pieces in powder.

Features

• The long attractive part allows collection of a large volume of iron pieces.
• The small-dia. attractive part allows this model to be usable in limited space and grooves.

Specification

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Collect bolts, screws and nails scattered around on the floor!

Application

The Maghand is suitable for collecting iron pieces that are scattered around on the floor or mixed in media. Since it can also be used to remove and collect iron pieces from powder materials, it has a wide range of applications including machining, forging and food processing. The Maghand is also useful in the household or as a teaching material.

Features

●The magnetic force can be turned on and off simply by one-hand operation.
●The Maghand employs a powerful magnet for powerful attraction and a wide attractive face.
●Model HMC-75A has a long arm to make it suitable for collecting iron pieces in pits and enclosures.
●Model HMC-T is cased with aluminum and therefore its strength and wear resistance have been improved from that of Model HMC-A. (Hightemperature type up to 150℃ )
●Model HMC-K50 has a rectangular body to make it best suitable for collecting chips from T grooves. It is also useful for collecting iron powder precipitated in coolant tanks as it is of simple waterproof type.

Specifications

●Capacity: M10 plain washers … about 0.6 kg
M4 × 10 screws …… about 0.7 kg

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Application

Suitable for removal of chips in liquid in coolant tanks. It can also remove iron pieces in powder.

Features

• The long attractive part allows the collection of a large volume of iron pieces.
• The small-dia. attractive part allows this model to be usable in limited space and grooves.

HMW-FCHMW-NS

Specifications

Kouei is Distributor/Agent of Kanetec.
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