Product dimension table

Installation method

This product is used for the following applications:

• 01.Filling of ceramics
• 02.Filling of activated carbon into deodorant filter
• 03.Filling of imitation brick
• 04.Medical massage

• Features

  The vibrational principle of table vibrator is that external vibrating machine (e.g., vibration motor, air vibrator) is mounted on the table upper frame and the workpiece loaded on the head is vibrated together with the container. The purpose is to produce a vibration for filling into the container, defoaming, demolding, penetration enhancement, diffusion, mixing, vibration tester, and others of workpiece. In the case of industrial machinery industries, there are various types of workpieces to be filled, such as ceramic powder, resin pellet, carbon, iron powder, silica sand, cosmetic mascara. As for the necessary vibration force, the basic standard load is set for the weight of loading item, but minor vibration is enough for some of workpieces and there are various vibration frequencies effective for moving the workpiece. (An appropriate vibration condition can be checked in the demonstration machine.)
  As vibrating sources, electric compact vibration motor (single-phase 100V/three-phase 200V) and pneumatic piston vibrator series are available. The feature of single-phase 100V type is convenience provided anywhere. The feature of three-phase 200V type is that the use of inverter control panel MFC1 model allows an appropriate vibration to be applied to a workpiece. In addition, the feature of pneumatic type is that adjustment of air pressure allows an appropriate vibration to be applied. Although compact model series are introduced in compact table vibrator series, table vibrator for heavy load can also be designed and manufactured. Please contact EXEN.
  *Compact table vibrator is estimated each time and is built-to-order.
  *The product with the top surface of table resinated is optional.(Extra cost)

  Various types of vibration sources are available

  As vibrating sources for compact table vibrator series, electric single-phase 100V vibration motor and three-phase 200V vibration motor, and pneumatic piston vibrator are available.
  Electric or pneumatic type can be selected depending on the power supply conditions of equipment location. For the electric vibration motor, compact vibration motor with stainless steel body is adopted.
  Single-phase 100V type is EKM1S-2P model and three-phase 200V type is EKM1.1-2P model.
  Both of them comply with IP code 66, and are washable and excellent in corrosion-resistance.

  

  Size and material of upper frame

  The table upper frame is prepared for manufacture according to the specification that defines dimensions of table head of compact table vibrato to 200mm in length and 300mm in width.
  Also, the material of upper frame is specified to stainless steel SUS304 and とpolyacetal resin as standard specification. Selection can be made depending on the application. (polyacetal resin is an additional option)
  The product with different dimensions or other material specified can be manufactured. (Ask for details)

  

  Stainless steel SUS304(left) / polyacetal resin(right)

  Features of electric and pneumatic types

  Because the combination with inverter enables the vibration frequency to be changed, the electric three-phase 200V type allows the vibration frequency to be selected depending on the property of loading workpiece, which will achieve the high-efficient workability.
  The pneumatic vibrator allows the vibration force and vibration frequency to be changed by changing the air pressure, which will expand the application.
  Also, the pneumatic type can be used safely in an explosion-proof area.

  Table basic form 1: With one vibration motor

  The vibration condition when one vibration motor is mounted on the table upper frame is the circular vibration.
  This is used for workpiece in which the circular vibration by one motor is more effective.
  This has an advantage that the price is lower than the table with two motors.
  Also, if the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Table basic form 2: With two vibration motors

  The vibration condition when two vibration motor is mounted on the table upper frame is the vertical vibration. The vertical vibration provides a stable vibration because of less movement of the workpiece container, which has shown the field-proven performance.
  Also, because this is one face type, the mold can be fixed to the top surface of table and the molds with various shapes can be loaded.
  If the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Principle of vertical vibration

  Mounting tow vibration motors to the upper frame allows vertical vibration to be produced.
  Rotating two vibration motors in opposite direction each other to synchronize the rotational frequency of two vibration motors will offset the centrifugal force in a horizontal direction, which produces the centrifugal force only in a vertical direction to provide the vertical vibration.
  If there is a large difference in rotational frequencies, the vertical vibration is not provided because of no synchronization.

  

  Correct arrangement of loading items on table

  The arrangement of correct loading position is the position where the gravity center of table is matched with that of loading item in the resultant force axis of centrifugal force of vibrator.

  

  Examples of applications and product workpieces

  Table vibrator is used for various applications in industrial machinery field. In addition to the following filling, diffusion, penetration enhancement, defrosting, desalination, defoaming, and demolding, there are other unknown fields for vibration applications, which raises expectations.

  1. Filling of powder: silica sand, ceramic powder, resin pellet, carbon, iron powder, mascara, powder
  2. Diffusion of powder: removal of dust on lens, adhesive agent, diffusion of powder
  3. Penetration enhancement: table for pickles, pickles of Chinese cabbage, pickles of radish
  4. Desalination enhancement: desalination of fish egg
  5. Defrosting enhancement: defrosting enhancement of fish
  6. Demolding aid: demolding of form
  7. For various testers: mixing tester, concrete tester, conveyance tester, medical tester

  Control panel

  For TV-MW series (three-phase, 200V), use the MFC-1 equipped with inverter. (optionally available)

  Specification

  Model	Vibrator		Vibration Motor Specifications						Permission Load Capacity (kg)	Allowance Loading weight (kg)	Note
  	Model	Units	Voltage (V)	Output (W)	Current (A) (50Hz/60Hz)	Frequency (Hz) (50Hz/60Hz)	Centrifugal Force (kN) (50Hz/60Hz)	Rating
  TV300-MW	EKM1.1-2P	2	3-phases 200V	11	0.11/0.10	45.1/53.3	0.07/0.11	Continuous	10	14.4	Open
  TV300C-MW										17.9	Enclose

  (Imperial System)

  Model	Vibrator		Vibration Motor Specifications						Permission Load Capacity (lb)	Weight (lb)	Note
  	Model	Units	Voltage (V)	Output (W)	Current (A) (50Hz/60Hz)	Frequency (VPM) (50Hz/60Hz)	Centrifugal Force (lbf) (50Hz/60Hz)	Rating
  TV300-MW	EKM1.1-2P	2	3-phases 200V	11	0.11/0.10	2,706/3,198	16/25	Continuous	22	31.7	Open
  TV300C-MW										39.5	Enclose

  Product dimensional drawings

  

  TV300C-MW

  Product dimensional table

  Model	L	W	H
  TV200-P	200	200	217
  TV200C-P
  TV200-M			177
  TV200C-M
  TV300-P	300	300	250
  TV300C-P			254
  TV300-MW			192
  TV300C-MW

  (Imperial System)

  Model	L	W	H
  TV200-P	7.9	7.9	8.5
  TV200C-P
  TV200-M			7
  TV200C-M
  TV300-P	11.8	11.8	9.8
  TV300C-P			10
  TV300-MW			7.6
  TV300C-MW

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Filling of ceramics
• 02.Filling of activated carbon into deodorant filter
• 03.Filling of imitation brick
• 04.Medical massage

• Features

  The vibrational principle of table vibrator is that external vibrating machine (e.g., vibration motor, air vibrator) is mounted on the table upper frame and the workpiece loaded on the head is vibrated together with the container. The purpose is to produce a vibration for filling into the container, defoaming, demolding, penetration enhancement, diffusion, mixing, vibration tester, and others of workpiece. In the case of industrial machinery industries, there are various types of workpieces to be filled, such as ceramic powder, resin pellet, carbon, iron powder, silica sand, cosmetic mascara. As for the necessary vibration force, the basic standard load is set for the weight of loading item, but minor vibration is enough for some of workpieces and there are various vibration frequencies effective for moving the workpiece. (An appropriate vibration condition can be checked in the demonstration machine.)
  As vibrating sources, electric compact vibration motor (single-phase 100V/three-phase 200V) and pneumatic piston vibrator series are available. The feature of single-phase 100V type is convenience provided anywhere. The feature of three-phase 200V type is that the use of inverter control panel MFC1 model allows an appropriate vibration to be applied to a workpiece. In addition, the feature of pneumatic type is that adjustment of air pressure allows an appropriate vibration to be applied. Although compact model series are introduced in compact table vibrator series, table vibrator for heavy load can also be designed and manufactured. Please contact EXEN.
  *Compact table vibrator is estimated each time and is built-to-order.
  *The product with the top surface of table resinated is optional.(Extra cost)

  Various types of vibration sources are available

  As vibrating sources for compact table vibrator series, electric single-phase 100V vibration motor and three-phase 200V vibration motor, and pneumatic piston vibrator are available.
  Electric or pneumatic type can be selected depending on the power supply conditions of equipment location. For the electric vibration motor, compact vibration motor with stainless steel body is adopted.
  Single-phase 100V type is EKM1S-2P model and three-phase 200V type is EKM1.1-2P model.
  Both of them comply with IP code 66, and are washable and excellent in corrosion-resistance.

  

  Size and material of upper frame

  The table upper frame is prepared for manufacture according to the specification that defines dimensions of table head of compact table vibrato to 200mm in length and 300mm in width.
  Also, the material of upper frame is specified to stainless steel SUS304 and とpolyacetal resin as standard specification. Selection can be made depending on the application. (polyacetal resin is an additional option)
  The product with different dimensions or other material specified can be manufactured. (Ask for details)

  

  Stainless steel SUS304(left) / polyacetal resin(right)

  Features of electric and pneumatic types

  Because the combination with inverter enables the vibration frequency to be changed, the electric three-phase 200V type allows the vibration frequency to be selected depending on the property of loading workpiece, which will achieve the high-efficient workability.
  The pneumatic vibrator allows the vibration force and vibration frequency to be changed by changing the air pressure, which will expand the application.
  Also, the pneumatic type can be used safely in an explosion-proof area.

  Table basic form 1: With one vibration motor

  The vibration condition when one vibration motor is mounted on the table upper frame is the circular vibration.
  This is used for workpiece in which the circular vibration by one motor is more effective.
  This has an advantage that the price is lower than the table with two motors.
  Also, if the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Table basic form 2: With two vibration motors

  The vibration condition when two vibration motor is mounted on the table upper frame is the vertical vibration. The vertical vibration provides a stable vibration because of less movement of the workpiece container, which has shown the field-proven performance.
  Also, because this is one face type, the mold can be fixed to the top surface of table and the molds with various shapes can be loaded.
  If the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Principle of vertical vibration

  Mounting tow vibration motors to the upper frame allows vertical vibration to be produced.
  Rotating two vibration motors in opposite direction each other to synchronize the rotational frequency of two vibration motors will offset the centrifugal force in a horizontal direction, which produces the centrifugal force only in a vertical direction to provide the vertical vibration.
  If there is a large difference in rotational frequencies, the vertical vibration is not provided because of no synchronization.

  

  Correct arrangement of loading items on table

  The arrangement of correct loading position is the position where the gravity center of table is matched with that of loading item in the resultant force axis of centrifugal force of vibrator.

  

  Examples of applications and product workpieces

  Table vibrator is used for various applications in industrial machinery field. In addition to the following filling, diffusion, penetration enhancement, defrosting, desalination, defoaming, and demolding, there are other unknown fields for vibration applications, which raises expectations.

  1. Filling of powder: silica sand, ceramic powder, resin pellet, carbon, iron powder, mascara, powder
  2. Diffusion of powder: removal of dust on lens, adhesive agent, diffusion of powder
  3. Penetration enhancement: table for pickles, pickles of Chinese cabbage, pickles of radish
  4. Desalination enhancement: desalination of fish egg
  5. Defrosting enhancement: defrosting enhancement of fish
  6. Demolding aid: demolding of form
  7. For various testers: mixing tester, concrete tester, conveyance tester, medical tester

  Control panel

  For TV-MW series (three-phase, 200V), use the MFC-1 equipped with inverter. (optionally available)

  Specification

  Model	Vibrator		Vibration Motor Specifications						Permission Load Capacity (kg)	Allowance Loading weight (kg)	Note
  	Model	Units	Voltage (V)	Output (W)	Current (A) (50Hz/60Hz)	Frequency (Hz) (50Hz/60Hz)	Centrifugal Force (kN) (50Hz/60Hz)	Rating
  TV300-MW	EKM1.1-2P	2	3-phases 200V	11	0.11/0.10	45.1/53.3	0.07/0.11	Continuous	10	14.4	Open
  TV300C-MW										17.9	Enclose

  (Imperial System)

  Model	Vibrator		Vibration Motor Specifications						Permission Load Capacity (lb)	Weight (lb)	Note
  	Model	Units	Voltage (V)	Output (W)	Current (A) (50Hz/60Hz)	Frequency (VPM) (50Hz/60Hz)	Centrifugal Force (lbf) (50Hz/60Hz)	Rating
  TV300-MW	EKM1.1-2P	2	3-phases 200V	11	0.11/0.10	2,706/3,198	16/25	Continuous	22	31.7	Open
  TV300C-MW										39.5	Enclose

  Product dimensional drawings

  

  Product dimensional table

  Model	L	W	H
  TV200-P	200	200	217
  TV200C-P
  TV200-M			177
  TV200C-M
  TV300-P	300	300	250
  TV300C-P			254
  TV300-MW			192
  TV300C-MW

  (Imperial System)

  Model	L	W	H
  TV200-P	7.9	7.9	8.5
  TV200C-P
  TV200-M			7
  TV200C-M
  TV300-P	11.8	11.8	9.8
  TV300C-P			10
  TV300-MW			7.6
  TV300C-MW

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Installed on a stick transport line at an ice confectioner manufacturer
• 02.Lime transport

• Features

  The compact feeder, commonly known as the pneumatic piston feeder, functions through a pneumatic piston vibrator directly linked to the trough. Through the utilization of stainless steel, it ensures sanitation and straightforward operation solely through air. This feeder is proficient in conveying workpieces, providing an exceptional solution for precise powder delivery, ejection, and inspection lines requiring uniform workpiece distribution. Moreover, its conveyance capacity can be regulated by adjusting pneumatic pressure control.

  EXEN facilitates customization considering diverse aspects such as trough dimensions, workpiece characteristics, and installation prerequisites. However, there are constraints on trough size. The company specializes in aiding the selection of vibration equipment and crafting tailor-made products based on trough width, length, depth, workpiece features (like type, shape, and density), required conveyance volume, workpiece input method, and installation conditions.

  It’s important to note that there are limitations regarding the weight and dimensions of the trough due to design specifics. For detailed information, individuals are encouraged to contact EXEN directly as they offer built-to-order products.

  Stainless trough and cover of vibration section

  The compact feeder employs the stainless SUS304 for trough, and has workpiece contact face finished in ♯400.
  The piston vibrator storage portion in vibration section is equipped with the stainless cover, which is excellent in dust resistance.

  

  Suitable for transportation of fine powder workpiece

  The piston feeder is suitable for conveyance of fine powder in chemical and food industries or small-scale transportation of small workpiece for general machinery. The image of workpiece transportation is that applying the vibration of piston vibrator to the trough in an oblique direction will transport workpieces by causing them to spring up and repeat falling.

  

  Suitable for transportation in inspection line

  The vibration conveyance has a feature that mountain-shaped workpieces supplied into the trough fall in the trough and then they are scattered across the whole face, which naturally eliminates the overlap of workpieces.
  The compact feeder can be used for inspection work lines to take out a defective product in visual inspection with workpieces conveyed along the line.

  Change of air pressure allows for stepless capability control

  Pneumatic piston vibrator can change the vibration frequency and vibratory force by changing the air pressure.
  Because the conveyance capability can be freely adjusted by controlling the pneumatic pressure, which allows the conveyance amount necessary for on-site lines to be adjusted freely.

  

  Environmentally friendly oil-free design

  Piston vibrator is a product friendly to the worksite environment that equipped with an exhaust filter, which allows for use with instrumentation.
  Furthermore, piston vibrator can be used with the exhaust air emitted outside the factory through the extended hose to prevent the exhaust air from being emitted to the environment.
  Caution) A long period of use of complete dry air will cause a failure.
  Caution) Installing a lubricator and using a small amount of lubricant will enhance the durability.

  Pneumatic type with low and low air consumption

  The pneumatic vibrator has a power source adopting the internal silencer method and makes a constant low noise with an exhaust sound of 65dB.
  It also consumes a small amount of air, which facilitates the maintenance of energy saving and work environment.

  

  Safe explosion-proof specification

  Because the piston vibrator operates on only air source without electricity, it can be used in the explosion-proof specification.
  In addition, having the complete enclosed structure internally which prevent entry of dust, the piston vibrator can be used in a place where dust explosion may take place.

  A wide selection of piston vibrator series

  Piston vibrators are available in various sizes of models of EPV series and ELV series.
  EXEN supports the selection of vibration equipment and the design and manufacture of custom-made products depending on restrictions in the installation site and in trough size. (Built-to-order product)

  

  Specification

  PF35L

  Model	Vibrator		working Pressrure (Mpa)	Frequency (Hz)	Air consumption (L/min)(ANR)	Max amplitude (mm)	Weight (Kg)	Dimentions (W X L X H X G X F)	Material
  	Model	Unit
  PF35L-1	EPV35L	1	0.2～0.6	51～73	44～125	1.3	11	80 x 700 x 45 x 720 x 236	SUS304 #400
  PF35L-2								120 x 550 x 60 x 619 x 251
  PF35L-3								150 x 450 x 65 x 565 x 256

  (Imperial System)

  Model	Vibrator		working Pressrure (PSI)	Frequency (VPM)	Air consumption (CFM)	Max amplitude (Inches)	Weight (lb)	Dimentions (W X L X H X G X F)	Material (lb)
  	Model	Unit
  PF35L-1	EPV35L	1	29-87	3060-4380	44～125	3/64	24.3	3-5/32 x 27-1/64 x 1-49/64 x 28-1/64 x 9-19/64	SUS304 #400
  PF35L-2								4-23/32 x 21-1/32 x 2-23/64 x 24-1/64 x 9-7/8
  PF35L-3								5-29/32 x 17-1/32 x 2-9/16 x 22-1/64 x 10-5/64

  Dimensions, installation, control panel

  Dimensions PF35L-1

  

  Dimensions PF35L-2

  

  Dimensions PF35L-3

  

  PF35L-3

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Filling of ceramics
• 02.Filling of activated carbon into deodorant filter
• 03.Filling of imitation brick
• 04.Medical massage

• Features

  The principle behind the table vibrator’s vibration mechanism involves the installation of an external vibrating apparatus (such as a vibration motor or air vibrator) onto the upper frame of the table. This setup causes the workpieces loaded onto the head to vibrate concurrently with the container. Its primary purposes encompass generating vibrations for container filling, defoaming, demolding, enhancing penetration, facilitating diffusion, mixing substances, serving as a vibration tester, and various other workpiece applications.

  Within the industrial machinery sector, a diverse array of workpieces requires filling, including ceramic powder, resin pellets, carbon, iron powder, silica sand, and cosmetic mascara. Vibration force requirements are typically based on the weight of the loaded item, although certain workpieces necessitate only minor vibrations. Moreover, there exists a spectrum of effective vibration frequencies for moving workpieces, and suitable vibration conditions can be assessed using the demonstration machine.

  There are different vibrating sources available, namely the electric compact vibration motor (available in single-phase 100V or three-phase 200V) and the pneumatic piston vibrator series. The single-phase 100V type offers convenience as it can be used in various settings. On the other hand, the three-phase 200V type, when utilized with the inverter control panel MFC1 model, permits the application of precise vibrations to workpieces. Additionally, the pneumatic type allows adjustment of air pressure to achieve appropriate vibrations.

  While the compact model series is part of the compact table vibrator range, designs and manufacturing for table vibrators capable of handling heavy loads are also available. For more details or specific requirements, individuals are encouraged to get in touch with EXEN directly

  *Compact table vibrator is estimated each time and is built-to-order.
  *The product with the top surface of table resinated is optional.(Extra cost)

  Various types of vibration sources are available

  As vibrating sources for compact table vibrator series, electric single-phase 100V vibration motor and three-phase 200V vibration motor, and pneumatic piston vibrator are available.
  Electric or pneumatic type can be selected depending on the power supply conditions of equipment location. For the electric vibration motor, compact vibration motor with stainless steel body is adopted.
  Single-phase 100V type is EKM1S-2P model and three-phase 200V type is EKM1.1-2P model.
  Both of them comply with IP code 66, and are washable and excellent in corrosion-resistance.

  

  Size and material of upper frame

  The table upper frame is prepared for manufacture according to the specification that defines dimensions of table head of compact table vibrato to 200mm in length and 300mm in width.
  Also, the material of upper frame is specified to stainless steel SUS304 and とpolyacetal resin as standard specification. Selection can be made depending on the application. (polyacetal resin is an additional option)
  The product with different dimensions or other material specified can be manufactured. (Ask for details)

  

  Stainless steel SUS304(left) / polyacetal resin(right)

  Features of electric and pneumatic types

  Because the combination with inverter enables the vibration frequency to be changed, the electric three-phase 200V type allows the vibration frequency to be selected depending on the property of loading workpiece, which will achieve the high-efficient workability.
  The pneumatic vibrator allows the vibration force and vibration frequency to be changed by changing the air pressure, which will expand the application.
  Also, the pneumatic type can be used safely in an explosion-proof area.

  Table basic form 1: With one vibration motor

  The vibration condition when one vibration motor is mounted on the table upper frame is the circular vibration.
  This is used for workpiece in which the circular vibration by one motor is more effective.
  This has an advantage that the price is lower than the table with two motors.
  Also, if the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Table basic form 2: With two vibration motors

  The vibration condition when two vibration motor is mounted on the table upper frame is the vertical vibration. The vertical vibration provides a stable vibration because of less movement of the workpiece container, which has shown the field-proven performance.
  Also, because this is one face type, the mold can be fixed to the top surface of table and the molds with various shapes can be loaded.
  If the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Principle of vertical vibration

  Mounting tow vibration motors to the upper frame allows vertical vibration to be produced.
  Rotating two vibration motors in opposite direction each other to synchronize the rotational frequency of two vibration motors will offset the centrifugal force in a horizontal direction, which produces the centrifugal force only in a vertical direction to provide the vertical vibration.
  If there is a large difference in rotational frequencies, the vertical vibration is not provided because of no synchronization.

  

  Correct arrangement of loading items on table

  The arrangement of correct loading position is the position where the gravity center of table is matched with that of loading item in the resultant force axis of centrifugal force of vibrator.

  

  Examples of applications and product workpieces

  Table vibrator is used for various applications in industrial machinery field. In addition to the following filling, diffusion, penetration enhancement, defrosting, desalination, defoaming, and demolding, there are other unknown fields for vibration applications, which raises expectations.

  1. Filling of powder: silica sand, ceramic powder, resin pellet, carbon, iron powder, mascara, powder
  2. Diffusion of powder: removal of dust on lens, adhesive agent, diffusion of powder
  3. Penetration enhancement: table for pickles, pickles of Chinese cabbage, pickles of radish
  4. Desalination enhancement: desalination of fish egg
  5. Defrosting enhancement: defrosting enhancement of fish
  6. Demolding aid: demolding of form
  7. For various testers: mixing tester, concrete tester, conveyance tester, medical tester

  Control panel

  For TV-MW series (three-phase, 200V), use the MFC-1 equipped with inverter. (optionally available)

  Specification

  Table Model	Vibrator		Permission Load (kg)	Dimensions (W X L X H)	Weight (kg)	Note
  	Model	Unit
  TV300-P	EPV35L	1	20	300 x 300 x 265	12.5	Open
  TV300C-P					15.2	Enclose

  (Imperial System)

  Table Model	Vibrator		Permission Load (lb)	Dimensions (W X L X H X G X F)	Weight (lb)	Note
  	Model	Unit
  TV300-P	EPV35L	1	44.1	11-13/16 x 11-13/16 x 10-7/16	27.56	Open
  TV300C-P					33.51	Enclose

  Product dimensional drawings

  

  Product dimensional table

  Model	L	W	H
  TV200-P	200	200	217
  TV200C-P
  TV200-M			177
  TV200C-M
  TV300-P	300	300	250
  TV300C-P			254
  TV300-MW			192
  TV300C-MW

  (Imperial System)

  Model	L	W	H
  TV200-P	7.9	7.9	8.5
  TV200C-P
  TV200-M			7
  TV200C-M
  TV300-P	11.8	11.8	9.8
  TV300C-P			10
  TV300-MW			7.6
  TV300C-MW

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

This product is used for the following applications:

• 01.Filling of ceramics
• 02.Filling of activated carbon into deodorant filter
• 03.Filling of imitation brick
• 04.Medical massage

• Features

  The principle behind the table vibrator’s vibration mechanism involves the installation of an external vibrating apparatus (such as a vibration motor or air vibrator) onto the upper frame of the table. This setup causes the workpieces loaded onto the head to vibrate concurrently with the container. Its primary purposes encompass generating vibrations for container filling, defoaming, demolding, enhancing penetration, facilitating diffusion, mixing substances, serving as a vibration tester, and various other workpiece applications.

  Within the industrial machinery sector, a diverse array of workpieces requires filling, including ceramic powder, resin pellets, carbon, iron powder, silica sand, and cosmetic mascara. Vibration force requirements are typically based on the weight of the loaded item, although certain workpieces necessitate only minor vibrations. Moreover, there exists a spectrum of effective vibration frequencies for moving workpieces, and suitable vibration conditions can be assessed using the demonstration machine.

  There are different vibrating sources available, namely the electric compact vibration motor (available in single-phase 100V or three-phase 200V) and the pneumatic piston vibrator series. The single-phase 100V type offers convenience as it can be used in various settings. On the other hand, the three-phase 200V type, when utilized with the inverter control panel MFC1 model, permits the application of precise vibrations to workpieces. Additionally, the pneumatic type allows adjustment of air pressure to achieve appropriate vibrations.

  While the compact model series is part of the compact table vibrator range, designs and manufacturing for table vibrators capable of handling heavy loads are also available. For more details or specific requirements, individuals are encouraged to get in touch with EXEN directly.*Compact table vibrator is estimated each time and is built-to-order.
  *The product with the top surface of table resinated is optional.(Extra cost)

  Various types of vibration sources are available

  As vibrating sources for compact table vibrator series, electric single-phase 100V vibration motor and three-phase 200V vibration motor, and pneumatic piston vibrator are available.
  Electric or pneumatic type can be selected depending on the power supply conditions of equipment location. For the electric vibration motor, compact vibration motor with stainless steel body is adopted.
  Single-phase 100V type is EKM1S-2P model and three-phase 200V type is EKM1.1-2P model.
  Both of them comply with IP code 66, and are washable and excellent in corrosion-resistance.

  

  Size and material of upper frame

  The table upper frame is prepared for manufacture according to the specification that defines dimensions of table head of compact table vibrato to 200mm in length and 300mm in width.
  Also, the material of upper frame is specified to stainless steel SUS304 and とpolyacetal resin as standard specification. Selection can be made depending on the application. (polyacetal resin is an additional option)
  The product with different dimensions or other material specified can be manufactured. (Ask for details)

  

  Stainless steel SUS304(left) / polyacetal resin(right)

  Features of electric and pneumatic types

  Because the combination with inverter enables the vibration frequency to be changed, the electric three-phase 200V type allows the vibration frequency to be selected depending on the property of loading workpiece, which will achieve the high-efficient workability.
  The pneumatic vibrator allows the vibration force and vibration frequency to be changed by changing the air pressure, which will expand the application.
  Also, the pneumatic type can be used safely in an explosion-proof area.

  Table basic form 1: With one vibration motor

  The vibration condition when one vibration motor is mounted on the table upper frame is the circular vibration.
  This is used for workpiece in which the circular vibration by one motor is more effective.
  This has an advantage that the price is lower than the table with two motors.
  Also, if the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Table basic form 2: With two vibration motors

  The vibration condition when two vibration motor is mounted on the table upper frame is the vertical vibration. The vertical vibration provides a stable vibration because of less movement of the workpiece container, which has shown the field-proven performance.
  Also, because this is one face type, the mold can be fixed to the top surface of table and the molds with various shapes can be loaded.
  If the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Principle of vertical vibration

  Mounting tow vibration motors to the upper frame allows vertical vibration to be produced.
  Rotating two vibration motors in opposite direction each other to synchronize the rotational frequency of two vibration motors will offset the centrifugal force in a horizontal direction, which produces the centrifugal force only in a vertical direction to provide the vertical vibration.
  If there is a large difference in rotational frequencies, the vertical vibration is not provided because of no synchronization.

  

  Correct arrangement of loading items on table

  The arrangement of correct loading position is the position where the gravity center of table is matched with that of loading item in the resultant force axis of centrifugal force of vibrator.

  

  Examples of applications and product workpieces

  Table vibrator is used for various applications in industrial machinery field. In addition to the following filling, diffusion, penetration enhancement, defrosting, desalination, defoaming, and demolding, there are other unknown fields for vibration applications, which raises expectations.

  1. Filling of powder: silica sand, ceramic powder, resin pellet, carbon, iron powder, mascara, powder
  2. Diffusion of powder: removal of dust on lens, adhesive agent, diffusion of powder
  3. Penetration enhancement: table for pickles, pickles of Chinese cabbage, pickles of radish
  4. Desalination enhancement: desalination of fish egg
  5. Defrosting enhancement: defrosting enhancement of fish
  6. Demolding aid: demolding of form
  7. For various testers: mixing tester, concrete tester, conveyance tester, medical tester

  Control panel

  For TV-MW series (three-phase, 200V), use the MFC-1 equipped with inverter. (optionally available)

  Specification

  Table Model	Motor		Vibration Motor Specifications						Permission Load Capacity (kg)	Weight (kg)	Note
  	Model	Unit	Voltage (V)	Output (W)	Current (A) (50Hz/60Hz)	Frequency (Hz) (50Hz/60Hz)	Centrifugal Force (kN) (50Hz/60Hz)	Rating
  TV200-M	EKM1S-2P	1	Single-phase 100V	10	0.26/0.21	46.5/56.9	0.05/0.07	Continuous	5	7.2	Open
  TV200C-M										8.5	Enclose

  (Imperial System)

  Table Model	Motor		Vibration Motor Specifications						Permission Load Capacity (lb)	Weight (lb)	Note
  	Model	Unit	Voltage (V)	Output (W)	Current (A) (50Hz/60Hz)	Frequency (VPM) (50Hz/60Hz)	Centrifugal Force (lbf) (50Hz/60Hz)	Rating
  TV200-M	EKM1S-2P	1	Single-phase 100V	10	0.26/0.21	2,790/3,414	11/16	Continuous	11	15.9	Open
  TV200C-M										18.7	Enclose

  Dimensions, installation, control panel

  Product dimensional drawings

  

  TV200-M

  Product dimensional table

  Model	L	W	H
  TV200-P	200	200	217
  TV200C-P
  TV200-M			177
  TV200C-M
  TV300-P	300	300	250
  TV300C-P			254
  TV300-MW			192
  TV300C-MW

  (Imperial System)

  Model	L	W	H
  TV200-P	7.9	7.9	8.5
  TV200C-P
  TV200-M			7
  TV200C-M
  TV300-P	11.8	11.8	9.8
  TV300C-P			10
  TV300-MW			7.6
  TV300C-MW

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Filling of ceramics
• 02.Filling of activated carbon into deodorant filter
• 03.Filling of imitation brick
• 04.Medical massage

• Features

  The principle behind the table vibrator’s vibration mechanism involves the installation of an external vibrating apparatus (such as a vibration motor or air vibrator) onto the upper frame of the table. This setup causes the workpieces loaded onto the head to vibrate concurrently with the container. Its primary purposes encompass generating vibrations for container filling, defoaming, demolding, enhancing penetration, facilitating diffusion, mixing substances, serving as a vibration tester, and various other workpiece applications.

  Within the industrial machinery sector, a diverse array of workpieces requires filling, including ceramic powder, resin pellets, carbon, iron powder, silica sand, and cosmetic mascara. Vibration force requirements are typically based on the weight of the loaded item, although certain workpieces necessitate only minor vibrations. Moreover, there exists a spectrum of effective vibration frequencies for moving workpieces, and suitable vibration conditions can be assessed using the demonstration machine.

  There are different vibrating sources available, namely the electric compact vibration motor (available in single-phase 100V or three-phase 200V) and the pneumatic piston vibrator series. The single-phase 100V type offers convenience as it can be used in various settings. On the other hand, the three-phase 200V type, when utilized with the inverter control panel MFC1 model, permits the application of precise vibrations to workpieces. Additionally, the pneumatic type allows adjustment of air pressure to achieve appropriate vibrations.

  While the compact model series is part of the compact table vibrator range, designs and manufacturing for table vibrators capable of handling heavy loads are also available. For more details or specific requirements, individuals are encouraged to get in touch with EXEN directly.*Compact table vibrator is estimated each time and is built-to-order.
  *The product with the top surface of table resinated is optional.(Extra cost)

  Various types of vibration sources are available

  As vibrating sources for compact table vibrator series, electric single-phase 100V vibration motor and three-phase 200V vibration motor, and pneumatic piston vibrator are available.
  Electric or pneumatic type can be selected depending on the power supply conditions of equipment location. For the electric vibration motor, compact vibration motor with stainless steel body is adopted.
  Single-phase 100V type is EKM1S-2P model and three-phase 200V type is EKM1.1-2P model.
  Both of them comply with IP code 66, and are washable and excellent in corrosion-resistance.

  

  Size and material of upper frame

  The table upper frame is prepared for manufacture according to the specification that defines dimensions of table head of compact table vibrato to 200mm in length and 300mm in width.
  Also, the material of upper frame is specified to stainless steel SUS304 and とpolyacetal resin as standard specification. Selection can be made depending on the application. (polyacetal resin is an additional option)
  The product with different dimensions or other material specified can be manufactured. (Ask for details)

  

  Stainless steel SUS304(left) / polyacetal resin(right)

  Features of electric and pneumatic types

  Because the combination with inverter enables the vibration frequency to be changed, the electric three-phase 200V type allows the vibration frequency to be selected depending on the property of loading workpiece, which will achieve the high-efficient workability.
  The pneumatic vibrator allows the vibration force and vibration frequency to be changed by changing the air pressure, which will expand the application.
  Also, the pneumatic type can be used safely in an explosion-proof area.

  Table basic form 1: With one vibration motor

  The vibration condition when one vibration motor is mounted on the table upper frame is the circular vibration.
  This is used for workpiece in which the circular vibration by one motor is more effective.
  This has an advantage that the price is lower than the table with two motors.
  Also, if the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Table basic form 2: With two vibration motors

  The vibration condition when two vibration motor is mounted on the table upper frame is the vertical vibration. The vertical vibration provides a stable vibration because of less movement of the workpiece container, which has shown the field-proven performance.
  Also, because this is one face type, the mold can be fixed to the top surface of table and the molds with various shapes can be loaded.
  If the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Principle of vertical vibration

  Mounting tow vibration motors to the upper frame allows vertical vibration to be produced.
  Rotating two vibration motors in opposite direction each other to synchronize the rotational frequency of two vibration motors will offset the centrifugal force in a horizontal direction, which produces the centrifugal force only in a vertical direction to provide the vertical vibration.
  If there is a large difference in rotational frequencies, the vertical vibration is not provided because of no synchronization.

  

  Correct arrangement of loading items on table

  The arrangement of correct loading position is the position where the gravity center of table is matched with that of loading item in the resultant force axis of centrifugal force of vibrator.

  

  Examples of applications and product workpieces

  Table vibrator is used for various applications in industrial machinery field. In addition to the following filling, diffusion, penetration enhancement, defrosting, desalination, defoaming, and demolding, there are other unknown fields for vibration applications, which raises expectations.

  1. Filling of powder: silica sand, ceramic powder, resin pellet, carbon, iron powder, mascara, powder
  2. Diffusion of powder: removal of dust on lens, adhesive agent, diffusion of powder
  3. Penetration enhancement: table for pickles, pickles of Chinese cabbage, pickles of radish
  4. Desalination enhancement: desalination of fish egg
  5. Defrosting enhancement: defrosting enhancement of fish
  6. Demolding aid: demolding of form
  7. For various testers: mixing tester, concrete tester, conveyance tester, medical tester

  Control panel

  For TV-MW series (three-phase, 200V), use the MFC-1 equipped with inverter. (optionally available)

  Specification

  Table Model	Vibrator		Permission Load (kg)	Dimentions (W X L X H)	Weight (kg)	Note
  	Model	Unit
  TV200-P	EPV18L	1	10	200 x 200 x 215	6.5	Open
  TV200C-P					8	Enclose

  (Imperial System)

  Table Model	Vibrator		Permission Load (lb)	Dimentions (W X L X H X G X F)	Weight (lb)	Note
  	Model	Unit
  TV200-P	EPV35L	1	22.1	7-7/8 x 7-7/8 x 8-15/32	14.3	Open
  TV200C-P					17.64	Enclose

  Dimensions, installation, control panel

  Product dimensional drawings

  

  Product dimensional table

  Model	L	W	H
  TV200-P	200	200	217
  TV200C-P
  TV200-M			177
  TV200C-M
  TV300-P	300	300	250
  TV300C-P			254
  TV300-MW			192
  TV300C-MW

  (Imperial System)

  Model	L	W	H
  TV200-P	7.9	7.9	8.5
  TV200C-P
  TV200-M			7
  TV200C-M
  TV300-P	11.8	11.8	9.8
  TV300C-P			10
  TV300-MW			7.6
  TV300C-MW

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Filling of ceramics
• 02.Filling of activated carbon into deodorant filter
• 03.Filling of imitation brick
• 04.Medical massage

• Features

  The principle behind the table vibrator’s vibration mechanism involves the installation of an external vibrating apparatus (such as a vibration motor or air vibrator) onto the upper frame of the table. This setup causes the workpieces loaded onto the head to vibrate concurrently with the container. Its primary purposes encompass generating vibrations for container filling, defoaming, demolding, enhancing penetration, facilitating diffusion, mixing substances, serving as a vibration tester, and various other workpiece applications.

  Within the industrial machinery sector, a diverse array of workpieces requires filling, including ceramic powder, resin pellets, carbon, iron powder, silica sand, and cosmetic mascara. Vibration force requirements are typically based on the weight of the loaded item, although certain workpieces necessitate only minor vibrations. Moreover, there exists a spectrum of effective vibration frequencies for moving workpieces, and suitable vibration conditions can be assessed using the demonstration machine.

  There are different vibrating sources available, namely the electric compact vibration motor (available in single-phase 100V or three-phase 200V) and the pneumatic piston vibrator series. The single-phase 100V type offers convenience as it can be used in various settings. On the other hand, the three-phase 200V type, when utilized with the inverter control panel MFC1 model, permits the application of precise vibrations to workpieces. Additionally, the pneumatic type allows adjustment of air pressure to achieve appropriate vibrations.

  While the compact model series is part of the compact table vibrator range, designs and manufacturing for table vibrators capable of handling heavy loads are also available. For more details or specific requirements, individuals are encouraged to get in touch with EXEN directly.

  *Compact table vibrator is estimated each time and is built-to-order.
  *The product with the top surface of table resinated is optional.(Extra cost)

  Various types of vibration sources are available

  As vibrating sources for compact table vibrator series, electric single-phase 100V vibration motor and three-phase 200V vibration motor, and pneumatic piston vibrator are available.
  Electric or pneumatic type can be selected depending on the power supply conditions of equipment location. For the electric vibration motor, compact vibration motor with stainless steel body is adopted.
  Single-phase 100V type is EKM1S-2P model and three-phase 200V type is EKM1.1-2P model.
  Both of them comply with IP code 66, and are washable and excellent in corrosion-resistance.

  

  Size and material of upper frame

  The table upper frame is prepared for manufacture according to the specification that defines dimensions of table head of compact table vibrato to 200mm in length and 300mm in width.
  Also, the material of upper frame is specified to stainless steel SUS304 and とpolyacetal resin as standard specification. Selection can be made depending on the application. (polyacetal resin is an additional option)
  The product with different dimensions or other material specified can be manufactured. (Ask for details)

  

  Stainless steel SUS304(left) / polyacetal resin(right)

  Features of electric and pneumatic types

  Because the combination with inverter enables the vibration frequency to be changed, the electric three-phase 200V type allows the vibration frequency to be selected depending on the property of loading workpiece, which will achieve the high-efficient workability.
  The pneumatic vibrator allows the vibration force and vibration frequency to be changed by changing the air pressure, which will expand the application.
  Also, the pneumatic type can be used safely in an explosion-proof area.

  Table basic form 1: With one vibration motor

  The vibration condition when one vibration motor is mounted on the table upper frame is the circular vibration.
  This is used for workpiece in which the circular vibration by one motor is more effective.
  This has an advantage that the price is lower than the table with two motors.
  Also, if the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Table basic form 2: With two vibration motors

  The vibration condition when two vibration motor is mounted on the table upper frame is the vertical vibration. The vertical vibration provides a stable vibration because of less movement of the workpiece container, which has shown the field-proven performance.
  Also, because this is one face type, the mold can be fixed to the top surface of table and the molds with various shapes can be loaded.
  If the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Principle of vertical vibration

  Mounting tow vibration motors to the upper frame allows vertical vibration to be produced.
  Rotating two vibration motors in opposite direction each other to synchronize the rotational frequency of two vibration motors will offset the centrifugal force in a horizontal direction, which produces the centrifugal force only in a vertical direction to provide the vertical vibration.
  If there is a large difference in rotational frequencies, the vertical vibration is not provided because of no synchronization.

  

  Correct arrangement of loading items on table

  The arrangement of correct loading position is the position where the gravity center of table is matched with that of loading item in the resultant force axis of centrifugal force of vibrator.

  

  Examples of applications and product workpieces

  Table vibrator is used for various applications in industrial machinery field. In addition to the following filling, diffusion, penetration enhancement, defrosting, desalination, defoaming, and demolding, there are other unknown fields for vibration applications, which raises expectations.

  1. Filling of powder: silica sand, ceramic powder, resin pellet, carbon, iron powder, mascara, powder
  2. Diffusion of powder: removal of dust on lens, adhesive agent, diffusion of powder
  3. Penetration enhancement: table for pickles, pickles of Chinese cabbage, pickles of radish
  4. Desalination enhancement: desalination of fish egg
  5. Defrosting enhancement: defrosting enhancement of fish
  6. Demolding aid: demolding of form
  7. For various testers: mixing tester, concrete tester, conveyance tester, medical tester

  Control panel

  For TV-MW series (three-phase, 200V), use the MFC-1 equipped with inverter. (optionally available)

  Specification

  Table Model	Vibrator		Permission Load (kg)	Dimentions (W X L X H)	Weight (kg)	Note
  	Model	Unit
  TV200-P	EPV18L	1	10	200 x 200 x 215	6.5	Open
  TV200C-P					8	Enclose

  (Imperial System)

  Table Model	Vibrator		Permission Load (lb)	Dimentions (W X L X H X G X F)	Weight (lb)	Note
  	Model	Unit
  TV200-P	EPV35L	1	22.1	7-7/8 x 7-7/8 x 8-15/32	14.3	Open
  TV200C-P					17.64	Enclose

  Dimensions, installation, control panel

  Product dimensional drawings

  

  Product dimensional table

  Model	L	W	H
  TV200-P	200	200	217
  TV200C-P
  TV200-M			177
  TV200C-M
  TV300-P	300	300	250
  TV300C-P			254
  TV300-MW			192
  TV300C-MW

  (Imperial System)

  Model	L	W	H
  TV200-P	7.9	7.9	8.5
  TV200C-P
  TV200-M			7
  TV200C-M
  TV300-P	11.8	11.8	9.8
  TV300C-P			10
  TV300-MW			7.6
  TV300C-MW

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Filling of ceramics
• 02.Filling of activated carbon into deodorant filter
• 03.Filling of imitation brick
• 04.Medical massage

• Features

  The principle behind the table vibrator’s vibration mechanism involves the installation of an external vibrating apparatus (such as a vibration motor or air vibrator) onto the upper frame of the table. This setup causes the workpieces loaded onto the head to vibrate concurrently with the container. Its primary purposes encompass generating vibrations for container filling, defoaming, demolding, enhancing penetration, facilitating diffusion, mixing substances, serving as a vibration tester, and various other workpiece applications.

  Within the industrial machinery sector, a diverse array of workpieces requires filling, including ceramic powder, resin pellets, carbon, iron powder, silica sand, and cosmetic mascara. Vibration force requirements are typically based on the weight of the loaded item, although certain workpieces necessitate only minor vibrations. Moreover, there exists a spectrum of effective vibration frequencies for moving workpieces, and suitable vibration conditions can be assessed using the demonstration machine.

  There are different vibrating sources available, namely the electric compact vibration motor (available in single-phase 100V or three-phase 200V) and the pneumatic piston vibrator series. The single-phase 100V type offers convenience as it can be used in various settings. On the other hand, the three-phase 200V type, when utilized with the inverter control panel MFC1 model, permits the application of precise vibrations to workpieces. Additionally, the pneumatic type allows adjustment of air pressure to achieve appropriate vibrations.

  While the compact model series is part of the compact table vibrator range, designs and manufacturing for table vibrators capable of handling heavy loads are also available. For more details or specific requirements, individuals are encouraged to get in touch with EXEN directly.

  *Compact table vibrator is estimated each time and is built-to-order.
  *The product with the top surface of table resinated is optional.(Extra cost)

  Various types of vibration sources are available

  As vibrating sources for compact table vibrator series, electric single-phase 100V vibration motor and three-phase 200V vibration motor, and pneumatic piston vibrator are available.
  Electric or pneumatic type can be selected depending on the power supply conditions of equipment location. For the electric vibration motor, compact vibration motor with stainless steel body is adopted.
  Single-phase 100V type is EKM1S-2P model and three-phase 200V type is EKM1.1-2P model.
  Both of them comply with IP code 66, and are washable and excellent in corrosion-resistance.

  

  Size and material of upper frame

  The table upper frame is prepared for manufacture according to the specification that defines dimensions of table head of compact table vibrato to 200mm in length and 300mm in width.
  Also, the material of upper frame is specified to stainless steel SUS304 and とpolyacetal resin as standard specification. Selection can be made depending on the application. (polyacetal resin is an additional option)
  The product with different dimensions or other material specified can be manufactured. (Ask for details)

  

  Stainless steel SUS304(left) / polyacetal resin(right)

  Features of electric and pneumatic types

  Because the combination with inverter enables the vibration frequency to be changed, the electric three-phase 200V type allows the vibration frequency to be selected depending on the property of loading workpiece, which will achieve the high-efficient workability.
  The pneumatic vibrator allows the vibration force and vibration frequency to be changed by changing the air pressure, which will expand the application.
  Also, the pneumatic type can be used safely in an explosion-proof area.

  Table basic form 1: With one vibration motor

  The vibration condition when one vibration motor is mounted on the table upper frame is the circular vibration.
  This is used for workpiece in which the circular vibration by one motor is more effective.
  This has an advantage that the price is lower than the table with two motors.
  Also, if the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Table basic form 2: With two vibration motors

  The vibration condition when two vibration motor is mounted on the table upper frame is the vertical vibration. The vertical vibration provides a stable vibration because of less movement of the workpiece container, which has shown the field-proven performance.
  Also, because this is one face type, the mold can be fixed to the top surface of table and the molds with various shapes can be loaded.
  If the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Principle of vertical vibration

  Mounting tow vibration motors to the upper frame allows vertical vibration to be produced.
  Rotating two vibration motors in opposite direction each other to synchronize the rotational frequency of two vibration motors will offset the centrifugal force in a horizontal direction, which produces the centrifugal force only in a vertical direction to provide the vertical vibration.
  If there is a large difference in rotational frequencies, the vertical vibration is not provided because of no synchronization.

  

  Correct arrangement of loading items on table

  The arrangement of correct loading position is the position where the gravity center of table is matched with that of loading item in the resultant force axis of centrifugal force of vibrator.

  

  Examples of applications and product workpieces

  Table vibrator is used for various applications in industrial machinery field. In addition to the following filling, diffusion, penetration enhancement, defrosting, desalination, defoaming, and demolding, there are other unknown fields for vibration applications, which raises expectations.

  1. Filling of powder: silica sand, ceramic powder, resin pellet, carbon, iron powder, mascara, powder
  2. Diffusion of powder: removal of dust on lens, adhesive agent, diffusion of powder
  3. Penetration enhancement: table for pickles, pickles of Chinese cabbage, pickles of radish
  4. Desalination enhancement: desalination of fish egg
  5. Defrosting enhancement: defrosting enhancement of fish
  6. Demolding aid: demolding of form
  7. For various testers: mixing tester, concrete tester, conveyance tester, medical tester

  Control panel

  For TV-MW series (three-phase, 200V), use the MFC-1 equipped with inverter. (optionally available)

  Specification

  Table Model	Vibrator		Permission Load (kg)	Dimensions (W X L X H)	Weight (kg)	Note
  	Model	Unit
  TV300-P	EPV35L	1	20	300 x 300 x 265	12.5	Open
  TV300C-P					15.2	Enclose

  (Imperial System)

  Table Model	Vibrator		Permission Load (lb)	Dimensions (W X L X H X G X F)	Weight (lb)	Note
  	Model	Unit
  TV300-P	EPV35L	1	44.1	11-13/16 x 11-13/16 x 10-7/16	27.56	Open
  TV300C-P					33.51	Enclose

  Product dimensional drawings

  

  Product dimensional table

  Model	L	W	H
  TV200-P	200	200	217
  TV200C-P
  TV200-M			177
  TV200C-M
  TV300-P	300	300	250
  TV300C-P			254
  TV300-MW			192
  TV300C-MW

  (Imperial System)

  Model	L	W	H
  TV200-P	7.9	7.9	8.5
  TV200C-P
  TV200-M			7
  TV200C-M
  TV300-P	11.8	11.8	9.8
  TV300C-P			10
  TV300-MW			7.6
  TV300C-MW

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Installed on a stick transport line at an ice confectioner manufacturer
• 02.Lime transport

• Features

  The vibration feeder is primarily employed for the precise conveyance of powder, facilitating tasks like quantitative powder supply and ejection. Operating on the principles of the pneumatic piston vibrator, the piston feeder propels workpieces by causing them to spring up and repetitively fall within the trough. This equipment is particularly adept at supplying materials to meters by leveraging the instantaneous stop characteristic of the piston vibrator. It excels in inspection lines, ensuring workpieces are uniformly scattered across the trough’s surface rather than following their inherent shape as seen in belt conveyor transportation. Additionally, it serves as a relay machine between belt conveyors, capitalizing on its ability to scatter workpieces.

  The conveyance capacity of the piston feeder is adjustable via pneumatic pressure control, offering the flexibility to tailor conveyance amounts to specific on-site requirements.

  The compact feeder, or pneumatic piston feeder, operates by mounting the pneumatic piston vibrator directly onto the trough. Crafted with a stainless steel trough and vibration section, this product prioritizes sanitation and can be employed in hygienic environments. Operating solely on an air source, it offers straightforward usability. EXEN provides support in selecting vibration equipment and specializes in designing and manufacturing custom products tailored to the trough’s dimensions (width, length, depth), workpiece characteristics (type, shape, specific gravity), necessary conveyance volume, workpiece input methods, and installation conditions.

  However, it’s important to note that the weight and dimensions of the trough have limitations due to design specifications. For detailed information, individuals are encouraged to contact EXEN directly, as the product is built to order.

  Stainless trough and cover of vibration section

  The compact feeder employs the stainless SUS304 for trough, and has workpiece contact face finished in ♯400.
  The piston vibrator storage portion in vibration section is equipped with the stainless cover, which is excellent in dust resistance.

  

  Suitable for transportation of fine powder workpiece

  The piston feeder is suitable for conveyance of fine powder in chemical and food industries or small-scale transportation of small workpiece for general machinery. The image of workpiece transportation is that applying the vibration of piston vibrator to the trough in an oblique direction will transport workpieces by causing them to spring up and repeat falling.

  

  Suitable for transportation in inspection line

  The distinctive feature of vibration conveyance lies in its treatment of mountain-shaped workpieces loaded into the trough. As these pieces descend into the trough, they undergo a scattering process across the entire surface. This natural dispersion ensures that there is no overlap among the workpieces, facilitating uniform distribution without any instances of pieces overlapping one another.

  The compact feeder can be used for inspection work lines to take out a defective product in visual inspection with workpieces conveyed along the line.

  Change of air pressure allows for stepless capability control

  Pneumatic piston vibrator can change the vibration frequency and vibratory force by changing the air pressure.
  Because the conveyance capability can be freely adjusted by controlling the pneumatic pressure, which allows the conveyance amount necessary for on-site lines to be adjusted freely.

  

  Environmentally friendly oil-free design

  Piston vibrator is a product friendly to the worksite environment that equipped with an exhaust filter, which allows for use with instrumentation.
  Furthermore, piston vibrator can be used with the exhaust air emitted outside the factory through the extended hose to prevent the exhaust air from being emitted to the environment.
  Caution) A long period of use of complete dry air will cause a failure.
  Caution) Installing a lubricator and using a small amount of lubricant will enhance the durability.

  Pneumatic type with low and low air consumption

  The pneumatic vibrator has a power source adopting the internal silencer method and makes a constant low noise with an exhaust sound of 65dB.
  It also consumes a small amount of air, which facilitates the maintenance of energy saving and work environment.

  

  Safe explosion-proof specification

  Because the piston vibrator operates on only air source without electricity, it can be used in the explosion-proof specification.
  In addition, having the complete enclosed structure internally which prevent entry of dust, the piston vibrator can be used in a place where dust explosion may take place.

  A wide selection of piston vibrator series

  Piston vibrators are available in various sizes of models of EPV series and ELV series.
  EXEN supports the selection of vibration equipment and the design and manufacture of custom-made products depending on restrictions in the installation site and in trough size. (Built-to-order product)

  

  Specification

  PF35L

  Model	Vibrator		working Pressrure (Mpa)	Frequency (Hz)	Air consumption (L/min)(ANR)	Max amplitude (mm)	Weight (Kg)	Dimentions (W X L X H X G X F)	Material
  	Model	Unit
  PF35L-1	EPV35L	1	0.2～0.6	51～73	44～125	1.3	11	80 x 700 x 45 x 720 x 236	SUS304 #400
  PF35L-2								120 x 550 x 60 x 619 x 251
  PF35L-3								150 x 450 x 65 x 565 x 256

  (Imperial System)

  Model	Vibrator		working Pressrure (PSI)	Frequency (VPM)	Air consumption (CFM)	Max amplitude (Inches)	Weight (lb)	Dimentions (W X L X H X G X F)	Material (lb)
  	Model	Unit
  PF35L-1	EPV35L	1	29-87	3060-4380	44～125	3/64	24.3	3-5/32 x 27-1/64 x 1-49/64 x 28-1/64 x 9-19/64	SUS304 #400
  PF35L-2								4-23/32 x 21-1/32 x 2-23/64 x 24-1/64 x 9-7/8
  PF35L-3								5-29/32 x 17-1/32 x 2-9/16 x 22-1/64 x 10-5/64

  Dimensions, installation, control panel

  Dimensions PF35L-1

  

  Dimensions PF35L-2

  

  Dimensions PF35L-3

  

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Prevention of clogging in PVHO piping in the pharmaceutical plant
• 02.Prevention of buildup in grass plant conveyance chute after pruning
• 03.Prevention of adhesion of tonner raw material in piping

• Features

  Mini Mini Blaster is a pneumatic micro mini blaster with a tank capacity of 400mL. This blaster comes with nozzle which provides easy installation, and is suitable for prevention of adhesion of dry powder to the wall surface or for prevention of blockage in a small container.

  Suitable for elimination of minor adhesion or blockage

  Because of its small body size, Mini Mini Blaster is suitable to be installed to a small tank, hopper, chute section, etc. It is generally suitable for automating the elimination of adhesion and blockage to such an extent that lightly striking the outer surface of container eliminates the problem.。

  

  Equipped with two types of nozzles as standard

  After drilling a hole in hopper or tank, attach the injection nozzle to the pneumatic Mini Mini Blaster. Nozzles are available in two types: tank welding type and adhesion type if welding is impossible, which is friendly to the site.

  

  Installation without welding

  For the welding type of injection nozzle, the reinforced plate and socket are welded to the container and then the nozzle and body are installed form outside of tank. For the no-welding type, the reinforced plate is mounted to the outer surface of tank with adhesive agent and then the socket and body are installed form outside of tank.

  

  1. Check the injection direction with a punch mark.
  2. Perform screwing with consideration for co-rotation of nozzle.
  3. Screw the nozzle adapter to the edge face of socket.

  *If the thickness of installation section is less than the standard value, stick the reinforced plate in accordance with the table below.

  

  1. If the injection direction is fixed accurately, perform the spot welding.
  2. Check the injection direction with a punch mark.
  3. Screw the nozzle adapter until the nozzle insertion portion is pressed.
  4. Perform screwing with consideration for co-rotation of nozzle.

  *If the thickness of installation section is less than the standard value, stick the reinforced plate in accordance with the table below.

   

  Model	MMB40
  Nozzle plug	5
  Nozzle screwing	7

  （Imperial System）

  Model	MMB40
  Nozzle plug	5
  Nozzle screwing	7

   

  Support for relay piping

  Multiple pneumatic Mini Mini Blaster can be operated simultaneously only by installing piping from the subport of tank to the tank in relay. The position where spot injection is required can by operated by one operating valve, which allows reduction in facility cost.

  Control by relay knocker control panel

  Because the operating principle is the same as pneumatic relay knocker, the operation panel lineup dedicated to pneumatic relay knocker can be used. One control panel can operate multiple knockers, which save the facility cost.
  *For the combination of flow aid system, also refer to “Flow aid equipment combination”.

  Adjustable impact force by the pressure of supply air

  In the pneumatic Mini Mini blaster series, just changing the pressure of supply air allows the impact force to be changed by the special mushroom valve (patented). The air pressure is increased if the blockage cannot be eliminated, and is decreased if the impact force is too strong.

  

  * The blue portion in the center is “mushroom valve”

   

  Various types of dedicated controllers for knockers are available

  The dedicated control panel is available for operation of Mini Mini blaster series. The control panels include the air operation controller AOC-1B type that can start operation readily without electric power, the timer control panel for solenoid valve control KSE1 type that controls the interval between impacts and the number of impacts, and the control panel HKE series, or the control panel EKE5000 with free input voltage specification from 100 to 240VAC. In addition, the fully air controlled control panel HKA5000A for explosion-proof area is available. （Option）

  

  From left、AOC-1B／KSE1／HKE1100A／HKE5100／EKE5000／HKA5000A

  Specification

  MMB

  Model	Outlet dia. Insertion (Screwing)×Nubmer （mm）	Working pressure （MPa）	Injection cycle (Times/min)	Tank capacity (mL）	Air consumption （L/Time(ANR)	Nozzle Assen		Weight （kg）
  						Common models	Material
  MMB40	5.0(5.0)×2	0.3 ～ 0.7	1 ～ 60	400	0.98～2.28	MMB40	Tank portion (AC7A)	4.7

  （Imperial System）

  Model	Outlet dia. Insertion (Screwing)×Number. （in）	Working pressure （PSI）	Injection cycle (Times/min)	Tank capacity (Cu.ft）	Air Consumption (cf/time)	Nozzle Assen		Weight （lb）
  						Common models	Material
  MMB40	0.2(0.2)×2	43.5 ～ 101.5	1 ～ 60	0.014	0.034-0.080	MMB40	Tank portion (AC7A)	10.4

  Two types of discharge port nozzles are included as standard equipment, and two discharge ports are available.

  Dimensions, installation, control panel

  Product dimensional drawings

  

  Product dimensional table

  Model	φA	B	C	D	E	F”	G
  MMB40	175	(149)	(103)	76	(18)	3/4	1/4

  （Imperial System）

  Model	φA	B	C	D	E	F”	G
  MMB40	175	(149)	(103)	76	(18)	3/4	1/4

  Installation method

  MMB40

  Model/Number of units selection chart In the case of A: Three units of MMB40 are selected. In the case of B: Two units of MMB05/12/40 are selected.

   

  

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

01.Environmental recycling plant: timer operation is performed for blaster installed in boiler facilities

02.Prevention of blockage in fine sand silo in ready-mixed concrete plant

03.Prevention of blockage in ready-mixed concrete silo in dam site

Features

Blaster control panel enables the automatic injection depending on injection cycle, and enables the injection by receiving external signal through non-voltage contact. Automatic type can switch between automatic and manual modes, and can make single-shot inject in manual mode. Selection can be made from a wide range of control panel series, such as the number of blasters, indoor/outdoor, input power of 100V/200V, switching between automatic and manual, manual only, etc. Manufacturing of special product is supported.

On-site manual type simple blaster control panel (BCM)

BCM (equipment side (manual) type) is a simplified control panel that allows the blaster injection only with a button on site only when needed, depending on the powder blockage situation.

Manual/automatic type blaster control panel (BCA)

For BCA, it is possible to select manual (machine side) and automatic (remote) operations by the select switch depending on the blockage situation. The manual operation allows the blaster injection only by the operation of push button on machine side. The automatic operation can be made by setting the injection cycle of individual ON and OFF timer.

1 cycle/recycle operation (model BCA)

For model BCA, it is possible to select manual or automatic (cycle/recycle (loop)) arbitrarily by the select switch, which allows operation depending on the blockage situation.

External operation (BCA)

Using external contact (non-voltage contact) enables the remote operation.

Free control is supported by built-to-order

Various combination of blasters can be used in built-to-order. Use in explosion-proof are supported in accordance with N2 (Nitrogen) filling specification.

 

Dimensions, installation, control panel

Product dimensional drawings

BCM1102A.

Product dimensional table

Model	W	H	L	W 1	H 1	L 1	a	b	c	Фd	A	B	t
BCA1101A	400	300	200	–	–	–	450	200	50	11	500	44	6
BCA1102A		400						300
BCA1103A	500						550				600
BCA1104A		500						400
BCA1106A
BCA5101A	400	300		406	330	222	450	200			500
BCA5102A		400			430			300
BCA5103A	500			505			550				600
BCA5104A		500			530			400
BCA5106A
BCM1102A	300	300		–	–	–	350	200			400
BCM1104A	400						450				500
BCM5102A				406	330	222
BCM5104A

（Imperial System）

Model	W	H	L	W 1	H 1	L 1	a	b	c	Фd	A	B	t
BCA1101A	15.75	11.81	7.87	–	–	–	17.72	7.87	1.97	0.43	19.69	1.73	0.24
BCA1102A		15.75						11.81
BCA1103A	19.69						21.65				23.62
BCA1104A		19.69						15.75
BCA1106A
BCA5101A	15.75	11.81		15.94	12.99	222	17.72	7.87			19.69
BCA5102A		15.75			16.93			11.81
BCA5103A	19.69			19.88			21.65				23.62
BCA5104A		19.69			20.87			15.75
BCA5106A
BCM1102A	11.81	11.81		–	–	–	13.78	7.87			15.75
BCM1104A	15.75						17.72				19.69
BCM5102A				15.94	12.99	222
BCM5104A

Specification

BCA

Model	Control method	Protection level	Voltage	Number of units can be perated	Power consumption (W)	Maximum Electric Comsumption (W)	Timer’s set time	Weight (kg)
									BCA1101A	Automatic control	IP4X indoor type wall tapestry type	Shgle phase AC 100V	1	14	650	ON-Timer 0.1～1sOFF-Timer 0.05ｓ～300ｈ	10
BCA1102A	2	21	12
BCA1103A	3	28	15
BCA1104A	4	35	18
BCA1106A	6	49
BCA5101A	IP44 outdoor-type wall tapestry type	1	14	13
BCA5102A		2	21	15
BCA5103A		3	28	20
BCA5104A		4	35	23
BCA5106A		6	49
BCM1102A	Manual control	IP4X indoor type wall tapestry type	2	11	420	ON-Timer 0.1～1s	8
BCM1104A			4	20			10
BCM5102A		IP44 outdoor-type wall tapestry type	2	11			13
BCM5104A			4	20

（Imperial System）

Model	Control method	Protection level	Voltage	Number of units can be perated	Power consumption (W)	Maximum Electric Comsumption (W)	Timer’s set time	Weight (lb)
									BCA1101A	Automatic control	IP4X indoor type wall tapestry type	Shgle phase AC 100V	1	14	650	ON-Timer 0.1～1sOFF-Timer 0.05ｓ～300ｈ	22.0
BCA1102A	2	21	26.5
BCA1103A	3	28	33.1
BCA1104A	4	35	39.7
BCA1106A	6	49
BCA5101A	IP44 outdoor-type wall tapestry type	1	14	28.7
BCA5102A		2	21	33.1
BCA5103A		3	28	44.1
BCA5104A		4	35	50.7
BCA5106A		6	49
BCM1102A	Manual control	IP4X indoor type wall tapestry type	2	11	420	ON-Timer 0.1～1s	17.8
BCM1104A			4	20			22.0
BCM5102A		IP44 outdoor-type wall tapestry type	2	11			18.7
BCM5104A			4	20

The value of power consumption indicates the maximum value including the power consumption of solenoid valve.

All models are built-to-order. For delivery time and price, contact EXEN.

All models with specification of single-phase 200V are manufactured. (Example of model: Model BCA1101 with specification of 200V->Model BCA1201)

---

Kouei is the Official Distributor/Agent of EXEN.
Other items of Exen
Request the quotation for Exen

This product is used for the following applications:

• 01.Installation in combustion facilities in environmental recycling plant
• 02.Prevention of blockage in the positive and negative electrode storage hopper in the secondary battery material manufacturing plant
• 03.Prevention of adhesion of ceramic material in the hopper
• 04.Ejection enhancement of resin pellet
• 05.Ejection enhancement of powdered paint

• Features

  The pneumatic Mini Blaster instantly blasts the compressed air injected in the tank through solenoid valve. Using compressed air is safe and operational cost is low. Because tank is separated from driving section, maintenance is easy and durability is fully considered. This small and lightweight product is used mainly for small capacity hopper and chute.

  Multi-nozzle included as standard equipment

  The blasting type can be selected from the vertical nozzle that blasts in one direction and the radial nozzle that blasts in all directions (360 degrees). Vertical nozzle is convenient because it can be installed in multiple ways depending on the blockage situation. The nozzle construction cost is low because the nozzle, a standard accessory, can be used, and the blasting force can be adjusted by selecting the blast type and adjusting the operating pressure. Therefore, mischoice of model or wrong installation work is rare.

  

  EMB1.5

  Effect of multi-nozzle

  It is possible to change the blast direction of multi nozzle by replacing its front and back sides of multi-nozzle plate. If, for example, the pneumatic Mini Blaster does not bring the effect, the multi-nozzle setting can be changed on site, which reduces the number of changes of installation.

  

  Easy on-site installation

  Drill a hole with the same size as that of diameter of nozzle pipe on hopper or tank wall, insert the nozzle, and then do welding. This completes the installation. Easy installation and easy completion of installation reduce the installation cost. Previously, the nozzle was directly welded to the hopper, but in this model, the previous specification is changed to that in which the nozzle is pulled out and inserted with the base mounted to the target object. In addition, the nozzle tip is equipped with heat-resistant silicon O-ring to prevent the powder from leaking.

  

  Improvement of operational environment

  The use of knocker or vibrator for eliminating blockage will reduce the noise on site, allowing for the night operation. Improvement of working environment and no metallic fatigue owing to striking and vibration will increase the product efficiency. We have received a comment from a plant worker that he can hold a consultation with smaller voice that before.

  Simple structure and high durability

  All tank models adopts the stainless steel SUS304 that is resistant to rust, and has a simple structure with high durability and easy maintenance. This reduces the number of inspections and maintenance, resulting in cost reduction.

  

  Operating principle of mini blaster

  1. The diaphragm blocks the injection port with the power of solenoid valve OFF to cause the compressed air to be supplied into the tank.
  2. The supplied compressed air starts to be charged into the tank, piping, and solenoid valve. When the supplied pressure is equal to that in the tank, piping, and solenoid valve, the charge is completed.
  3. When the power of solenoid valve is turned ON, the diaphragm moves away from the injection port to cause the compressed air in the tank to be instantly injected from the injection port.

  

  Specification

  EMB-A

  Model	Outlet dia. (in)	Valve port	Valve voltage	Working presure (MPa)	Available gas	Tank capacity (L)	Material		Weight (kg)
  							Valve	Tank
  EMB1.5-3A	1.5	Type Poppet Structure Solenoid Valve	100V/200V Single Phase	0.1-0.7	Compressed Air	3	ADC12	SUS304	10.2
  EMB1.5-6A						6			12.4
  EMB1.5-10A						10			17.8

  （Imperial System）

  Model	Outlet dia. (in)	Valve port	Valve voltage	Working presure (PSI)	Available gas	Tank capacity (Cu. Ft)	Material		Weight (lb)
  							Valve	Tank
  EMB1.5-3A	1.5	Poppet Structure Solenoid Valve	100V/200V Single Phase	15-102	Compressed Air	0.11	ADC12	SUS304	22.5
  EMB1.5-6A						0.21			27.3
  EMB1.5-10A						0.35			39.2

  *Because the magnetic valve is not included as standard equipment, specify the voltage.

  Electric specification of magnetic valve

  Rated voltage	AC100V/AC200V
  Apparent power	Retention:7.5/5.5VA（50/60Hz） Startup: 20/17VA（50/60Hz）
  		Power consumption	4.0/3.4W（50/60Hz）
  Insulation class	Class B
  Connection	T type terminal box(G1/2） Connection terminal R1.25-3 Cable VCT0.75mm 2

  *For manufacturing of special product with explosion-proof specification, contact our branch office.

  Dimensions, installation, control panel

  Product dimensional table

  

  Model	A	φD	H	W	L	Inlet port G
  EMB1.5-3A	229	133	423	340	295	φ10 15A（1/2B）
  EMB1.5-6A			643
  EMB1.5-10A		219	583	425	338

  （Imperial System）

  Model	A	φD	H	W	L	Inlet port G
  EMB1.5-3A	9.0	5.2	16.7	13.4	11.6	φ10 15A（1/2B）
  EMB1.5-6A			25.3
  EMB1.5-10A		8.6	23.0	16.7	13.3

  Installation method

  

  ■Calculation of necessary amount of air
  

  V: Necessary amount of air (L/min (ANR)),  Vo: Total tank capacity (L)

  P: Operating pressure (MPa),  M: Operating cycle (min)

  Example) When using six EMB1.5-6A models at an operating pressure of 0.7MPa, at an interval of 5 minutes:

  

  Sufficiently usable with a compressor of 0.75kW.

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Installation in combustion facilities in environmental recycling plant
• 02.Prevention of blockage in the positive and negative electrode storage hopper in the secondary battery material manufacturing plant
• 03.Prevention of adhesion of ceramic material in the hopper
• 04.Ejection enhancement of resin pellet
• 05.Ejection enhancement of powdered paint

• Features

  The pneumatic Mini Blaster instantly blasts the compressed air injected in the tank through solenoid valve. Using compressed air is safe and operational cost is low. Because tank is separated from driving section, maintenance is easy and durability is fully considered. This small and lightweight product is used mainly for small capacity hopper and chute.

  Multi-nozzle included as standard equipment

  The blasting type can be selected from the vertical nozzle that blasts in one direction and the radial nozzle that blasts in all directions (360 degrees). Vertical nozzle is convenient because it can be installed in multiple ways depending on the blockage situation. The nozzle construction cost is low because the nozzle, a standard accessory, can be used, and the blasting force can be adjusted by selecting the blast type and adjusting the operating pressure. Therefore, mischoice of model or wrong installation work is rare.

  

  Effect of multi-nozzle

  It is possible to change the blast direction of multi nozzle by replacing its front and back sides of multi-nozzle plate. If, for example, the pneumatic Mini Blaster does not bring the effect, the multi-nozzle setting can be changed on site, which reduces the number of changes of installation.

  

  Easy on-site installation

  Drill a hole with the same size as that of diameter of nozzle pipe on hopper or tank wall, insert the nozzle, and then do welding. This completes the installation. Easy installation and easy completion of installation reduce the installation cost. Previously, the nozzle was directly welded to the hopper, but in this model, the previous specification is changed to that in which the nozzle is pulled out and inserted with the base mounted to the target object. In addition, the nozzle tip is equipped with heat-resistant silicon O-ring to prevent the powder from leaking.

  

  Improvement of operational environment

  The use of knocker or vibrator for eliminating blockage will reduce the noise on site, allowing for the night operation. Improvement of working environment and no metallic fatigue owing to striking and vibration will increase the product efficiency. We have received a comment from a plant worker that he can hold a consultation with smaller voice that before.

  Simple structure and high durability

  All tank models adopts the stainless steel SUS304 that is resistant to rust, and has a simple structure with high durability and easy maintenance. This reduces the number of inspections and maintenance, resulting in cost reduction.

  

  Operating principle of mini blaster

  1. The diaphragm blocks the injection port with the power of solenoid valve OFF to cause the compressed air to be supplied into the tank.
  2. The supplied compressed air starts to be charged into the tank, piping, and solenoid valve. When the supplied pressure is equal to that in the tank, piping, and solenoid valve, the charge is completed.
  3. When the power of solenoid valve is turned ON, the diaphragm moves away from the injection port to cause the compressed air in the tank to be instantly injected from the injection port.

  

  Specification

  EMB-A

  Model	Outlet dia. (in)	Valve port	Valve voltage	Working presure (MPa)	Available gas	Tank capacity (L)	Material		Weight (kg)
  							Valve	Tank
  EMB1.5-3A	1.5	Type Poppet Structure Solenoid Valve	100V/200V Single Phase	0.1-0.7	Compressed Air	3	ADC12	SUS304	10.2
  EMB1.5-6A						6			12.4
  EMB1.5-10A						10			17.8

  （Imperial System）

  Model	Outlet dia. (in)	Valve port	Valve voltage	Working presure (PSI)	Available gas	Tank capacity (Cu. Ft)	Material		Weight (lb)
  							Valve	Tank
  EMB1.5-3A	1.5	Poppet Structure Solenoid Valve	100V/200V Single Phase	15-102	Compressed Air	0.11	ADC12	SUS304	22.5
  EMB1.5-6A						0.21			27.3
  EMB1.5-10A						0.35			39.2

  *Because the magnetic valve is not included as standard equipment, specify the voltage.

  Electric specification of magnetic valve

  Rated voltage	AC100V/AC200V
  Apparent power	Retention:7.5/5.5VA（50/60Hz） Startup: 20/17VA（50/60Hz）
  		Power consumption	4.0/3.4W（50/60Hz）
  Insulation class	Class B
  Connection	T type terminal box(G1/2） Connection terminal R1.25-3 Cable VCT0.75mm 2

  *For manufacturing of special product with explosion-proof specification, contact our branch office.

  Dimensions, installation, control panel

  Product dimensional table

  

  Model	A	φD	H	W	L	Inlet port G
  EMB1.5-3A	229	133	423	340	295	φ10 15A（1/2B）
  EMB1.5-6A			643
  EMB1.5-10A		219	583	425	338

  （Imperial System）

  Model	A	φD	H	W	L	Inlet port G
  EMB1.5-3A	9.0	5.2	16.7	13.4	11.6	φ10 15A（1/2B）
  EMB1.5-6A			25.3
  EMB1.5-10A		8.6	23.0	16.7	13.3

  Installation method

  

  ■Calculation of necessary amount of air
  

  V: Necessary amount of air (L/min (ANR)),  Vo: Total tank capacity (L)

  P: Operating pressure (MPa),  M: Operating cycle (min)

  Example) When using six EMB1.5-6A models at an operating pressure of 0.7MPa, at an interval of 5 minutes:

  

  Sufficiently usable with a compressor of 0.75kW.

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Filling of ceramics
• 02.Filling of activated carbon into deodorant filter
• 03.Filling of imitation brick
• 04.Medical massage

• Features

  The table vibrator operates on the vibrational principle where an external vibrating machine, such as a vibration motor or air vibrator, is affixed to the upper frame of the table. This setup ensures that the workpiece loaded onto the head vibrates simultaneously with the container. The main objectives of this process are to induce vibrations for container filling, defoaming, demolding, enhancing penetration, facilitating diffusion, mixing substances, serving as a vibration tester, and addressing various other workpiece needs.

  Within the industrial machinery sector, a wide range of workpieces requires handling, including ceramic powder, resin pellets, carbon, iron powder, silica sand, and cosmetic mascara. Although the basic standard load is typically calibrated based on the weight of the loaded item, certain workpieces may only require minor vibrations. Furthermore, there exists a spectrum of effective vibration frequencies for moving these workpieces, and these conditions can be evaluated using a demonstration machine.

  Different vibrating sources are available, including the electric compact vibration motor (offered in single-phase 100V or three-phase 200V) and the pneumatic piston vibrator series. The single-phase 100V type boasts convenience due to its versatility in various locations. Meanwhile, the three-phase 200V type, when used with the inverter control panel MFC1 model, facilitates the application of precise vibrations to workpieces. Additionally, the pneumatic type allows adjustments to air pressure to achieve appropriate vibrations.

  While the compact model series is part of the compact table vibrator range, designs and manufacturing options for table vibrators capable of handling heavier loads are also feasible. For more information or specific requirements, individuals are encouraged to get in touch with EXEN directly.

  *Compact table vibrator is estimated each time and is built-to-order.
  *The product with the top surface of table resinated is optional.(Extra cost)

  Various types of vibration sources are available

  As vibrating sources for compact table vibrator series, electric single-phase 100V vibration motor and three-phase 200V vibration motor, and pneumatic piston vibrator are available.
  Electric or pneumatic type can be selected depending on the power supply conditions of equipment location. For the electric vibration motor, compact vibration motor with stainless steel body is adopted.
  Single-phase 100V type is EKM1S-2P model and three-phase 200V type is EKM1.1-2P model.
  Both of them comply with IP code 66, and are washable and excellent in corrosion-resistance.

  

  Size and material of upper frame

  The table upper frame is prepared for manufacture according to the specification that defines dimensions of table head of compact table vibrato to 200mm in length and 300mm in width.
  Also, the material of upper frame is specified to stainless steel SUS304 and とpolyacetal resin as standard specification. Selection can be made depending on the application. (polyacetal resin is an additional option)
  The product with different dimensions or other material specified can be manufactured. (Ask for details)

  

  Stainless steel SUS304(left) / polyacetal resin(right)

  Features of electric and pneumatic types

  Because the combination with inverter enables the vibration frequency to be changed, the electric three-phase 200V type allows the vibration frequency to be selected depending on the property of loading workpiece, which will achieve the high-efficient workability.
  The pneumatic vibrator allows the vibration force and vibration frequency to be changed by changing the air pressure, which will expand the application.
  Also, the pneumatic type can be used safely in an explosion-proof area.

  Table basic form 1: With one vibration motor

  The vibration condition when one vibration motor is mounted on the table upper frame is the circular vibration.
  This is used for workpiece in which the circular vibration by one motor is more effective.
  This has an advantage that the price is lower than the table with two motors.
  Also, if the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  TV200C-M

  Table basic form 2: With two vibration motors

  The vibration condition when two vibration motor is mounted on the table upper frame is the vertical vibration. The vertical vibration provides a stable vibration because of less movement of the workpiece container, which has shown the field-proven performance.
  Also, because this is one face type, the mold can be fixed to the top surface of table and the molds with various shapes can be loaded.
  If the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Principle of vertical vibration

  Mounting tow vibration motors to the upper frame allows vertical vibration to be produced.
  Rotating two vibration motors in opposite direction each other to synchronize the rotational frequency of two vibration motors will offset the centrifugal force in a horizontal direction, which produces the centrifugal force only in a vertical direction to provide the vertical vibration.
  If there is a large difference in rotational frequencies, the vertical vibration is not provided because of no synchronization.

  

  Correct arrangement of loading items on table

  The arrangement of correct loading position is the position where the gravity center of table is matched with that of loading item in the resultant force axis of centrifugal force of vibrator.

  

  Examples of applications and product workpieces

  Table vibrator is used for various applications in industrial machinery field. In addition to the following filling, diffusion, penetration enhancement, defrosting, desalination, defoaming, and demolding, there are other unknown fields for vibration applications, which raises expectations.

  1. Filling of powder: silica sand, ceramic powder, resin pellet, carbon, iron powder, mascara, powder
  2. Diffusion of powder: removal of dust on lens, adhesive agent, diffusion of powder
  3. Penetration enhancement: table for pickles, pickles of Chinese cabbage, pickles of radish
  4. Desalination enhancement: desalination of fish egg
  5. Defrosting enhancement: defrosting enhancement of fish
  6. Demolding aid: demolding of form
  7. For various testers: mixing tester, concrete tester, conveyance tester, medical tester

  Control panel

  For TV-MW series (three-phase, 200V), use the MFC-1 equipped with inverter. (optionally available)

  Specification

  Table Model	Motor		Vibration Motor Specifications						Permission Load Capacity (kg)	Weight (kg)	Note
  	Model	Unit	Voltage (V)	Output (W)	Current (A) (50Hz/60Hz)	Frequency (Hz) (50Hz/60Hz)	Centrifugal Force (kN) (50Hz/60Hz)	Rating
  TV200-M	EKM1S-2P	1	Single-phase 100V	10	0.26/0.21	46.5/56.9	0.05/0.07	Continuous	5	7.2	Open
  TV200C-M										8.5	Enclose

  (Imperial System)

  Table Model	Motor		Vibration Motor Specifications						Permission Load Capacity (lb)	Weight (lb)	Note
  	Model	Unit	Voltage (V)	Output (W)	Current (A) (50Hz/60Hz)	Frequency (VPM) (50Hz/60Hz)	Centrifugal Force (lbf) (50Hz/60Hz)	Rating
  TV200-M	EKM1S-2P	1	Single-phase 100V	10	0.26/0.21	2,790/3,414	11/16	Continuous	11	15.9	Open
  TV200C-M										18.7	Enclose

  Dimensions, installation, control panel

  Product dimensional drawings

  

  Product dimensional table

  Model	L	W	H
  TV200-P	200	200	217
  TV200C-P
  TV200-M			177
  TV200C-M
  TV300-P	300	300	250
  TV300C-P			254
  TV300-MW			192
  TV300C-MW

  (Imperial System)

  Model	L	W	H
  TV200-P	7.9	7.9	8.5
  TV200C-P
  TV200-M			7
  TV200C-M
  TV300-P	11.8	11.8	9.8
  TV300C-P			10
  TV300-MW			7.6
  TV300C-MW

  ---

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  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Environmental recycling plant: timer operation is performed for blaster installed in boiler facilities
• 02.Prevention of blockage in fine sand silo in ready-mixed concrete plant
• 03.Prevention of blockage in ready-mixed concrete silo in dam site

• Features

  The blaster control panel facilitates automatic injection based on the injection cycle and can also trigger injection via an external non-voltage contact signal. It offers automatic and manual modes, allowing easy switching between the two, and enables single-shot injections in manual mode. Users can choose from a wide array of panel series, selecting options like blaster quantity, indoor/outdoor suitability, input power (100V/200V), and preferences for automatic/manual operations. Additionally, it supports the manufacturing of specialized products tailored to specific needs.

  On-site manual type simple blaster control panel (BCM)

  BCM (equipment side (manual) type) is a simplified control panel that allows the blaster injection only with a button on site only when needed, depending on the powder blockage situation.

  Manual/automatic type blaster control panel (BCA)

  For BCA, it is possible to select manual (machine side) and automatic (remote) operations by the select switch depending on the blockage situation. The manual operation allows the blaster injection only by the operation of push button on machine side. The automatic operation can be made by setting the injection cycle of individual ON and OFF timer.

  

  1 cycle/recycle operation (model BCA)

  For model BCA, it is possible to select manual or automatic (cycle/recycle (loop)) arbitrarily by the select switch, which allows operation depending on the blockage situation.

  External operation (BCA)

  Using external contact (non-voltage contact) enables the remote operation.

  Free control is supported by built-to-order

  Various combination of blasters can be used in built-to-order. Use in explosion-proof are supported in accordance with N2 (Nitrogen) filling specification.

   

  Dimensions, installation, control panel

  Product dimensional drawings

  

  Product dimensional table

  Model	W	H	L	W 1	H 1	L 1	a	b	c	Фd	A	B	t
  BCA1101A	400	300	200	–	–	–	450	200	50	11	500	44	6
  BCA1102A		400						300
  BCA1103A	500						550				600
  BCA1104A		500						400
  BCA1106A
  BCA5101A	400	300		406	330	222	450	200			500
  BCA5102A		400			430			300
  BCA5103A	500			505			550				600
  BCA5104A		500			530			400
  BCA5106A
  BCM1102A	300	300		–	–	–	350	200			400
  BCM1104A	400						450				500
  BCM5102A				406	330	222
  BCM5104A

  （Imperial System）

  Model	W	H	L	W 1	H 1	L 1	a	b	c	Фd	A	B	t
  BCA1101A	15.75	11.81	7.87	–	–	–	17.72	7.87	1.97	0.43	19.69	1.73	0.24
  BCA1102A		15.75						11.81
  BCA1103A	19.69						21.65				23.62
  BCA1104A		19.69						15.75
  BCA1106A
  BCA5101A	15.75	11.81		15.94	12.99	222	17.72	7.87			19.69
  BCA5102A		15.75			16.93			11.81
  BCA5103A	19.69			19.88			21.65				23.62
  BCA5104A		19.69			20.87			15.75
  BCA5106A
  BCM1102A	11.81	11.81		–	–	–	13.78	7.87			15.75
  BCM1104A	15.75						17.72				19.69
  BCM5102A				15.94	12.99	222
  BCM5104A

  Specification

  BCA

  Model	Control method	Protection level	Voltage	Number of units can be perated	Power consumption (W)	Maximum Electric Comsumption (W)	Timer’s set time	Weight (kg)
  									BCA1101A	Automatic control	IP4X indoor type wall tapestry type	Shgle phase AC 100V	1	14	650	ON-Timer 0.1～1sOFF-Timer 0.05ｓ～300ｈ	10
  BCA1102A	2	21	12
  BCA1103A	3	28	15
  BCA1104A	4	35	18
  BCA1106A	6	49
  BCA5101A	IP44 outdoor-type wall tapestry type	1	14	13
  BCA5102A		2	21	15
  BCA5103A		3	28	20
  BCA5104A		4	35	23
  BCA5106A		6	49
  BCM1102A	Manual control	IP4X indoor type wall tapestry type	2	11	420	ON-Timer 0.1～1s	8
  BCM1104A			4	20			10
  BCM5102A		IP44 outdoor-type wall tapestry type	2	11			13
  BCM5104A			4	20

  （Imperial System）

  Model	Control method	Protection level	Voltage	Number of units can be perated	Power consumption (W)	Maximum Electric Comsumption (W)	Timer’s set time	Weight (lb)
  									BCA1101A	Automatic control	IP4X indoor type wall tapestry type	Shgle phase AC 100V	1	14	650	ON-Timer 0.1～1sOFF-Timer 0.05ｓ～300ｈ	22.0
  BCA1102A	2	21	26.5
  BCA1103A	3	28	33.1
  BCA1104A	4	35	39.7
  BCA1106A	6	49
  BCA5101A	IP44 outdoor-type wall tapestry type	1	14	28.7
  BCA5102A		2	21	33.1
  BCA5103A		3	28	44.1
  BCA5104A		4	35	50.7
  BCA5106A		6	49
  BCM1102A	Manual control	IP4X indoor type wall tapestry type	2	11	420	ON-Timer 0.1～1s	17.8
  BCM1104A			4	20			22.0
  BCM5102A		IP44 outdoor-type wall tapestry type	2	11			18.7
  BCM5104A			4	20

  The value of power consumption indicates the maximum value including the power consumption of solenoid valve.

  All models are built-to-order. For delivery time and price, contact EXEN.

  All models with specification of single-phase 200V are manufactured. (Example of model: Model BCA1101 with specification of 200V->Model BCA1201)

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Prevention of blockage in coal storage loader and hopper
• 02.Prevention of blockage in dust hopper for dust collector in waste treatment plant
• 03.Prevention of blockage in dust hopper for dust collector in waste treatment plant
• 04.Elimination of bridging of glass material
• 05.Elimination of sludge incineration ash

• Features

  Twin type pneumatic direct blaster has one tank and two injection ports. Blasting the compressed air directly into the adhesion or clogging of powder, the product has a strong destruction force like the pneumatic direct blaster and is also excellent in safety. It produces a synergistic effect on the powder that adheres when vibrated. *For the operating principle of air relay knocker, also refer to “Operating principle of flow aid”.

  New valve mechanism improving maintenability

  For the conventional blaster, once installed in the silo or hopper, it was necessary to replace the product itself when replacing a consumable part. This took lots of hard work because the product may have been installed to a high place. By adopting the new valve mechanism in which the above disadvantage is removed, a consumable part in the valve can be easily replaced at the installation site, which improves the maintenability.

  

  All pressure tanks comply with design standards of class-2 pressure vessel

  Like the production series (pneumatic direct blaster and pneumatic twin blaster), the pressure tank for pneumatic filling is designed and manufactured in accordance with the class-2 pressure vessel standards (JIS). Although the above standards are applied to pressure tanks with capacity of 40L or more, EXEN applies the standards to all models (20L to 230L) for customers to use them safely. In consideration of maintenance, the meter is mounted outside to be able to check whether pneumatic filling is sufficient in the pressure tank.
  (standard equipment in all models)

  

  Achievement of synergetic effect via two capabilities by twin type one unit

  The injection ports located in the right and left of body blasts the air alternately. For a tough blockage, changing the second injection in a different direction than that of the first injection provides a synergetic effect. Generally, the product is installed so that combination of two or more units provides further injection effect, and has a large number of track records in the fresh concrete plant, secondary concrete product plant, plant silo of dam site.

  Cost reduction via two capabilities by twin type one unit

  One direct blaster has capabilities for two unit, which means that using multiple unit s allows significant cost reduction. The installation const is also reduced because of the number of units. The maintenance cost is also reduced because of the same reason.

  

  Safety first in factory

  Accidents have occurred continuously owing to reliance on man-powered work for eliminating blockage in silo. The blockage in silo is caused by an arching phenomenon and balance of contents. An imbalance from man-powered work causes the contents to start flowing, which will result in a large-scale accident. The pneumatic direct blaster is adopted in many sites for the purpose of preventing the above accident causing injury or death.

  

  Variable injection force by pressure regulation

  Adoption of mushroom valve method allows an injection force to be adjusted by changing the pressure of supplied air. If there is a request to make replacement for larger or smaller equipment, the issue can be solved by pressure regulation with unnecessary replacement work.

  Nitrogen gas can be used

  Nitrogen gas can be used for blast air. If the contents are flammable or likely to be exploded, nitrogen gas can be used. The safety measures for explosion proof can be secured by the blaster, which results in cost reduction. This product has a large number of proven track records in the waste disposal plant, etc.

  Dedicated nozzles are available as options

  Various types of dedicated nozzles are available, which can be chose depending on the situation of adhesion or clogging and installation location.

  

  *For manufacturing of special nozzle with heat resistance of 1000℃ or more, contact EXEN.

  Specification

  EDB-T

  Model	Outlet dia. (inch)	Tank capacity (Liter)	Working pressure (MPa)	Available gas	Coating		Weight (kg)
  					Outer surface	Inner surface
  EDB2.5-20T	2.5	20	0.3 – 0.7	Compressed air or Nitrogen gas	Epoxy resin coating		57
  EDB2.5-30T		30					58
  EDB4-60T	4	60					114
  EDB4-130T		130					134
  EDB6-230T	6	230					231

  （Imperial System）

  Model	Outlet dia. (inch)	Tank capacity (Cu. Ft)	Working pressure (PSI)	Available gas	Coating		Weight (lb)
  					Outer surface	Inner surface
  EDB2.5-20T	2.5	0.71	44 – 102	Compressed air or Nitrogen gas	Epoxy resin coating		125.7
  EDB2.5-30T		1.06					127.9
  EDB4-60T	4	2.12					251.3
  EDB4-130T		4.59					295.4
  EDB6-230T	6	8.12					509.3

  * Tanks are designed and manufactured with a maximum working pressure specified to 0.97MPa.

  Dimensions, installation, control panel

  Product dimensional drawings

  

  EDB2.5-20T

  Product dimensional table

  Model	Outlet dia.			Total length	width		Tank size		Inlet	Eye Bolt
  	A	B	F	L	W1	W2	ΦD	E	G
  EDB2.5-20T	65	140	4-M16	1161	390	500	216	566	15A (1/2B)	M12
  EDB2.5-30T				1152	417	527	267	494
  EDB4-60T	100	175	8-M16	1590	494	604	319	712		M16
  EDB4-130T				1641	566	676	462	685
  EDB6-230T	150	240	8-M20	2155	664	774	512	1011		M20

  （Imperial System）

  Model	Outlet dia.			Total length	width		Tank size		Inlet	Eye Bolt
  	A	B	F	L	W1	W2	ΦD	E	G
  EDB2.5-20T	2.6	5.5	4-5/8	3’10”	1’3″	1’8″	8.5	1’10”	15A (1/2B)	7/16
  EDB2.5-30T				3’9″	1’4″	1’9″	10.5	1’7″
  EDB4-60T	3.9	6.9	8-5/8	5’3″	1’7″	2’0″	1’1″	2’4″		5/8
  EDB4-130T				5’5″	1’10”	2’3″	1’6″	2’3″
  EDB6-230T	5.9	9.4	8-3/4	7’1″	2’2″	2’6″	1’8″	3’4″		3/4

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Environmental recycling plant: timer operation is performed for blaster installed in boiler facilities
• 02.Prevention of blockage in fine sand silo in ready-mixed concrete plant
• 03.Prevention of blockage in ready-mixed concrete silo in dam site

• Features

  Blaster control panel enables the automatic injection depending on injection cycle, and enables the injection by receiving external signal through non-voltage contact. Automatic type can switch between automatic and manual modes, and can make single-shot inject in manual mode. Selection can be made from a wide range of control panel series, such as the number of blasters, indoor/outdoor, input power of 100V/200V, switching between automatic and manual, manual only, etc. Manufacturing of special product is supported.

  On-site manual type simple blaster control panel (BCM)

  BCM (equipment side (manual) type) is a simplified control panel that allows the blaster injection only with a button on site only when needed, depending on the powder blockage situation.

  Manual/automatic type blaster control panel (BCA)

  For BCA, it is possible to select manual (machine side) and automatic (remote) operations by the select switch depending on the blockage situation. The manual operation allows the blaster injection only by the operation of push button on machine side. The automatic operation can be made by setting the injection cycle of individual ON and OFF timer.

  

  1 cycle/recycle operation (model BCA)

  For model BCA, it is possible to select manual or automatic (cycle/recycle (loop)) arbitrarily by the select switch, which allows operation depending on the blockage situation.

  External operation (BCA)

  Using external contact (non-voltage contact) enables the remote operation.

  Free control is supported by built-to-order

  Various combination of blasters can be used in built-to-order. Use in explosion-proof are supported in accordance with N2 (Nitrogen) filling specification.

   

  Dimensions, installation, control panel

  Product dimensional drawings

  

  Product dimensional table

  Model	W	H	L	W 1	H 1	L 1	a	b	c	Фd	A	B	t
  BCA1101A	400	300	200	–	–	–	450	200	50	11	500	44	6
  BCA1102A		400						300
  BCA1103A	500						550				600
  BCA1104A		500						400
  BCA1106A
  BCA5101A	400	300		406	330	222	450	200			500
  BCA5102A		400			430			300
  BCA5103A	500			505			550				600
  BCA5104A		500			530			400
  BCA5106A
  BCM1102A	300	300		–	–	–	350	200			400
  BCM1104A	400						450				500
  BCM5102A				406	330	222
  BCM5104A

  （Imperial System）

  Model	W	H	L	W 1	H 1	L 1	a	b	c	Фd	A	B	t
  BCA1101A	15.75	11.81	7.87	–	–	–	17.72	7.87	1.97	0.43	19.69	1.73	0.24
  BCA1102A		15.75						11.81
  BCA1103A	19.69						21.65				23.62
  BCA1104A		19.69						15.75
  BCA1106A
  BCA5101A	15.75	11.81		15.94	12.99	222	17.72	7.87			19.69
  BCA5102A		15.75			16.93			11.81
  BCA5103A	19.69			19.88			21.65				23.62
  BCA5104A		19.69			20.87			15.75
  BCA5106A
  BCM1102A	11.81	11.81		–	–	–	13.78	7.87			15.75
  BCM1104A	15.75						17.72				19.69
  BCM5102A				15.94	12.99	222
  BCM5104A

  Specification

  BCA

  Model	Control method	Protection level	Voltage	Number of units can be perated	Power consumption (W)	Maximum Electric Comsumption (W)	Timer’s set time	Weight (kg)
  									BCA1101A	Automatic control	IP4X indoor type wall tapestry type	Shgle phase AC 100V	1	14	650	ON-Timer 0.1～1sOFF-Timer 0.05ｓ～300ｈ	10
  BCA1102A	2	21	12
  BCA1103A	3	28	15
  BCA1104A	4	35	18
  BCA1106A	6	49
  BCA5101A	IP44 outdoor-type wall tapestry type	1	14	13
  BCA5102A		2	21	15
  BCA5103A		3	28	20
  BCA5104A		4	35	23
  BCA5106A		6	49
  BCM1102A	Manual control	IP4X indoor type wall tapestry type	2	11	420	ON-Timer 0.1～1s	8
  BCM1104A			4	20			10
  BCM5102A		IP44 outdoor-type wall tapestry type	2	11			13
  BCM5104A			4	20

  （Imperial System）

  Model	Control method	Protection level	Voltage	Number of units can be perated	Power consumption (W)	Maximum Electric Comsumption (W)	Timer’s set time	Weight (lb)
  									BCA1101A	Automatic control	IP4X indoor type wall tapestry type	Shgle phase AC 100V	1	14	650	ON-Timer 0.1～1sOFF-Timer 0.05ｓ～300ｈ	22.0
  BCA1102A	2	21	26.5
  BCA1103A	3	28	33.1
  BCA1104A	4	35	39.7
  BCA1106A	6	49
  BCA5101A	IP44 outdoor-type wall tapestry type	1	14	28.7
  BCA5102A		2	21	33.1
  BCA5103A		3	28	44.1
  BCA5104A		4	35	50.7
  BCA5106A		6	49
  BCM1102A	Manual control	IP4X indoor type wall tapestry type	2	11	420	ON-Timer 0.1～1s	17.8
  BCM1104A			4	20			22.0
  BCM5102A		IP44 outdoor-type wall tapestry type	2	11			18.7
  BCM5104A			4	20

  The value of power consumption indicates the maximum value including the power consumption of solenoid valve.

  All models are built-to-order. For delivery time and price, contact EXEN.

  All models with specification of single-phase 200V are manufactured. (Example of model: Model BCA1101 with specification of 200V->Model BCA1201)

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Installed on a stick transport line at an ice confectioner manufacturer
• 02.Lime transport

• Features

  The vibration feeder primarily handles powder conveyance, including the precise supply and ejection of powder. A piston feeder, part of vibration conveyance equipment, employs a pneumatic piston vibrator to prompt workpieces to spring up and repeatedly fall, thereby vibrating the trough. This equipment finds its utility in various applications, such as supplying to meters leveraging the instant stop feature of the piston vibrator. It’s particularly useful in inspection lines, where workpieces scatter across the trough’s face instead of following their natural shape, a characteristic absent in traditional belt conveyor transportation. Additionally, it serves as a connector between belt conveyors, capitalizing on its scattering capability. The pneumatic pressure control allows for flexible adjustment of conveyance capability, adapting to on-site requirements.

  The compact feeder, or pneumatic piston feeder, conveys workpieces directly through the pneumatic piston vibrator mounted onto the trough. Crafted with stainless steel in both the trough and vibration section, this product emphasizes sanitation and hygienic use. Operated solely by an air source, it ensures ease of use. EXEN extends support for selecting vibration equipment and specializes in designing custom-made products based on specific trough dimensions (width, length, depth), workpiece characteristics (type, shape, specific gravity), conveyance requirements, workpiece input method, and installation conditions. However, it’s essential to note that the trough’s weight and dimensions are limited due to design constraints. For detailed information, individuals are advised to contact EXEN directly, as this product is built-to-order.

  Stainless trough and cover of vibration section

  The compact feeder employs the stainless SUS304 for trough, and has workpiece contact face finished in ♯400.
  The piston vibrator storage portion in vibration section is equipped with the stainless cover, which is excellent in dust resistance.

  

  Suitable for transportation of fine powder workpiece

  The piston feeder is suitable for conveyance of fine powder in chemical and food industries or small-scale transportation of small workpiece for general machinery. The image of workpiece transportation is that applying the vibration of piston vibrator to the trough in an oblique direction will transport workpieces by causing them to spring up and repeat falling.

  

  Suitable for transportation in inspection line

  The vibration conveyance has a feature that mountain-shaped workpieces supplied into the trough fall in the trough and then they are scattered across the whole face, which naturally eliminates the overlap of workpieces.
  The compact feeder can be used for inspection work lines to take out a defective product in visual inspection with workpieces conveyed along the line.

  Change of air pressure allows for stepless capability control

  Pneumatic piston vibrator can change the vibration frequency and vibratory force by changing the air pressure.
  Because the conveyance capability can be freely adjusted by controlling the pneumatic pressure, which allows the conveyance amount necessary for on-site lines to be adjusted freely.

  

  Environmentally friendly oil-free design

  Piston vibrator is a product friendly to the worksite environment that equipped with an exhaust filter, which allows for use with instrumentation.
  Furthermore, piston vibrator can be used with the exhaust air emitted outside the factory through the extended hose to prevent the exhaust air from being emitted to the environment.
  Caution) A long period of use of complete dry air will cause a failure.
  Caution) Installing a lubricator and using a small amount of lubricant will enhance the durability.

  Pneumatic type with low and low air consumption

  The pneumatic vibrator has a power source adopting the internal silencer method and makes a constant low noise with an exhaust sound of 65dB.
  It also consumes a small amount of air, which facilitates the maintenance of energy saving and work environment.

  

  Safe explosion-proof specification

  Because the piston vibrator operates on only air source without electricity, it can be used in the explosion-proof specification.
  In addition, having the complete enclosed structure internally which prevent entry of dust, the piston vibrator can be used in a place where dust explosion may take place.

  A wide selection of piston vibrator series

  Piston vibrators are available in various sizes of models of EPV series and ELV series.
  EXEN supports the selection of vibration equipment and the design and manufacture of custom-made products depending on restrictions in the installation site and in trough size. (Built-to-order product)

  

  Specification

  PF35L

  Model	Vibrator		working Pressrure (Mpa)	Frequency (Hz)	Air consumption (L/min)(ANR)	Max amplitude (mm)	Weight (Kg)	Dimentions (W X L X H X G X F)	Material
  	Model	Unit
  PF35L-1	EPV35L	1	0.2～0.6	51～73	44～125	1.3	11	80 x 700 x 45 x 720 x 236	SUS304 #400
  PF35L-2								120 x 550 x 60 x 619 x 251
  PF35L-3								150 x 450 x 65 x 565 x 256

  (Imperial System)

  Model	Vibrator		working Pressrure (PSI)	Frequency (VPM)	Air consumption (CFM)	Max amplitude (Inches)	Weight (lb)	Dimentions (W X L X H X G X F)	Material (lb)
  	Model	Unit
  PF35L-1	EPV35L	1	29-87	3060-4380	44～125	3/64	24.3	3-5/32 x 27-1/64 x 1-49/64 x 28-1/64 x 9-19/64	SUS304 #400
  PF35L-2								4-23/32 x 21-1/32 x 2-23/64 x 24-1/64 x 9-7/8
  PF35L-3								5-29/32 x 17-1/32 x 2-9/16 x 22-1/64 x 10-5/64

  Dimensions, installation, control panel

  Dimensions PF35L-1

  

  Dimensions PF35L-2

  

  Dimensions PF35L-3

  

  ---

• Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

This product is used for the following applications:

• 01.Prevention of blockage in coal storage loader and hopper
• 02.Prevention of blockage in dust hopper for dust collector in waste treatment plant
• 03.Prevention of blockage in dust hopper for dust collector in waste treatment plant
• 04.Elimination of bridging of glass material
• 05.Elimination of sludge incineration ash

• Features

  Twin type pneumatic direct blaster has one tank and two injection ports. Blasting the compressed air directly into the adhesion or clogging of powder, the product has a strong destruction force like the pneumatic direct blaster and is also excellent in safety. It produces a synergistic effect on the powder that adheres when vibrated. *For the operating principle of air relay knocker, also refer to “Operating principle of flow aid”.

  New valve mechanism improving maintenability

  For the conventional blaster, once installed in the silo or hopper, it was necessary to replace the product itself when replacing a consumable part. This took lots of hard work because the product may have been installed to a high place. By adopting the new valve mechanism in which the above disadvantage is removed, a consumable part in the valve can be easily replaced at the installation site, which improves the maintenability.

  

  All pressure tanks comply with design standards of class-2 pressure vessel

  Like the production series (pneumatic direct blaster and pneumatic twin blaster), the pressure tank for pneumatic filling is designed and manufactured in accordance with the class-2 pressure vessel standards (JIS). Although the above standards are applied to pressure tanks with capacity of 40L or more, EXEN applies the standards to all models (20L to 230L) for customers to use them safely. In consideration of maintenance, the meter is mounted outside to be able to check whether pneumatic filling is sufficient in the pressure tank.
  (standard equipment in all models)

  

  Achievement of synergetic effect via two capabilities by twin type one unit

  The injection ports located in the right and left of body blasts the air alternately. For a tough blockage, changing the second injection in a different direction than that of the first injection provides a synergetic effect. Generally, the product is installed so that combination of two or more units provides further injection effect, and has a large number of track records in the fresh concrete plant, secondary concrete product plant, plant silo of dam site.

  Cost reduction via two capabilities by twin type one unit

  One direct blaster has capabilities for two unit, which means that using multiple unit s allows significant cost reduction. The installation const is also reduced because of the number of units. The maintenance cost is also reduced because of the same reason.

  

  Safety first in factory

  Accidents have occurred continuously owing to reliance on man-powered work for eliminating blockage in silo. The blockage in silo is caused by an arching phenomenon and balance of contents. An imbalance from man-powered work causes the contents to start flowing, which will result in a large-scale accident. The pneumatic direct blaster is adopted in many sites for the purpose of preventing the above accident causing injury or death.

  

  Variable injection force by pressure regulation

  Adoption of mushroom valve method allows an injection force to be adjusted by changing the pressure of supplied air. If there is a request to make replacement for larger or smaller equipment, the issue can be solved by pressure regulation with unnecessary replacement work.

  Nitrogen gas can be used

  Nitrogen gas can be used for blast air. If the contents are flammable or likely to be exploded, nitrogen gas can be used. The safety measures for explosion proof can be secured by the blaster, which results in cost reduction. This product has a large number of proven track records in the waste disposal plant, etc.

  Dedicated nozzles are available as options

  Various types of dedicated nozzles are available, which can be chose depending on the situation of adhesion or clogging and installation location.

  

  *For manufacturing of special nozzle with heat resistance of 1000℃ or more, contact EXEN.

  Specification

  EDB-T

  Model	Outlet dia. (inch)	Tank capacity (Liter)	Working pressure (MPa)	Available gas	Coating		Weight (kg)
  					Outer surface	Inner surface
  EDB2.5-20T	2.5	20	0.3 – 0.7	Compressed air or Nitrogen gas	Epoxy resin coating		57
  EDB2.5-30T		30					58
  EDB4-60T	4	60					114
  EDB4-130T		130					134
  EDB6-230T	6	230					231

  （Imperial System）

  Model	Outlet dia. (inch)	Tank capacity (Cu. Ft)	Working pressure (PSI)	Available gas	Coating		Weight (lb)
  					Outer surface	Inner surface
  EDB2.5-20T	2.5	0.71	44 – 102	Compressed air or Nitrogen gas	Epoxy resin coating		125.7
  EDB2.5-30T		1.06					127.9
  EDB4-60T	4	2.12					251.3
  EDB4-130T		4.59					295.4
  EDB6-230T	6	8.12					509.3

  * Tanks are designed and manufactured with a maximum working pressure specified to 0.97MPa.

  Dimensions, installation, control panel

  Product dimensional drawings

  

  Product dimensional table

  Model	Outlet dia.			Total length	width		Tank size		Inlet	Eye Bolt
  	A	B	F	L	W1	W2	ΦD	E	G
  EDB2.5-20T	65	140	4-M16	1161	390	500	216	566	15A (1/2B)	M12
  EDB2.5-30T				1152	417	527	267	494
  EDB4-60T	100	175	8-M16	1590	494	604	319	712		M16
  EDB4-130T				1641	566	676	462	685
  EDB6-230T	150	240	8-M20	2155	664	774	512	1011		M20

  （Imperial System）

  Model	Outlet dia.			Total length	width		Tank size		Inlet	Eye Bolt
  	A	B	F	L	W1	W2	ΦD	E	G
  EDB2.5-20T	2.6	5.5	4-5/8	3’10”	1’3″	1’8″	8.5	1’10”	15A (1/2B)	7/16
  EDB2.5-30T				3’9″	1’4″	1’9″	10.5	1’7″
  EDB4-60T	3.9	6.9	8-5/8	5’3″	1’7″	2’0″	1’1″	2’4″		5/8
  EDB4-130T				5’5″	1’10”	2’3″	1’6″	2’3″
  EDB6-230T	5.9	9.4	8-3/4	7’1″	2’2″	2’6″	1’8″	3’4″		3/4

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Installation in combustion facilities in environmental recycling plant
• 02.Prevention of blockage in the positive and negative electrode storage hopper in the secondary battery material manufacturing plant
• 03.Prevention of adhesion of ceramic material in the hopper
• 04.Ejection enhancement of resin pellet
• 05.Ejection enhancement of powdered paint

• Features

  The pneumatic Mini Blaster instantly blasts the compressed air injected in the tank through solenoid valve. Using compressed air is safe and operational cost is low. Because tank is separated from driving section, maintenance is easy and durability is fully considered. This small and lightweight product is used mainly for small capacity hopper and chute.

  Multi-nozzle included as standard equipment

  The blasting type can be selected from the vertical nozzle that blasts in one direction and the radial nozzle that blasts in all directions (360 degrees). Vertical nozzle is convenient because it can be installed in multiple ways depending on the blockage situation. The nozzle construction cost is low because the nozzle, a standard accessory, can be used, and the blasting force can be adjusted by selecting the blast type and adjusting the operating pressure. Therefore, mischoice of model or wrong installation work is rare.

  

  Effect of multi-nozzle

  It is possible to change the blast direction of multi nozzle by replacing its front and back sides of multi-nozzle plate. If, for example, the pneumatic Mini Blaster does not bring the effect, the multi-nozzle setting can be changed on site, which reduces the number of changes of installation.

  

  Easy on-site installation

  Drill a hole with the same size as that of diameter of nozzle pipe on hopper or tank wall, insert the nozzle, and then do welding. This completes the installation. Easy installation and easy completion of installation reduce the installation cost. Previously, the nozzle was directly welded to the hopper, but in this model, the previous specification is changed to that in which the nozzle is pulled out and inserted with the base mounted to the target object. In addition, the nozzle tip is equipped with heat-resistant silicon O-ring to prevent the powder from leaking.

  

  Improvement of operational environment

  The use of knocker or vibrator for eliminating blockage will reduce the noise on site, allowing for the night operation. Improvement of working environment and no metallic fatigue owing to striking and vibration will increase the product efficiency. We have received a comment from a plant worker that he can hold a consultation with smaller voice that before.

  Simple structure and high durability

  All tank models adopts the stainless steel SUS304 that is resistant to rust, and has a simple structure with high durability and easy maintenance. This reduces the number of inspections and maintenance, resulting in cost reduction.

  

  Operating principle of mini blaster

  1. The diaphragm blocks the injection port with the power of solenoid valve OFF to cause the compressed air to be supplied into the tank.
  2. The supplied compressed air starts to be charged into the tank, piping, and solenoid valve. When the supplied pressure is equal to that in the tank, piping, and solenoid valve, the charge is completed.
  3. When the power of solenoid valve is turned ON, the diaphragm moves away from the injection port to cause the compressed air in the tank to be instantly injected from the injection port.

  

  Specification

  EMB-A

  Model	Outlet dia. (in)	Valve port	Valve voltage	Working presure (MPa)	Available gas	Tank capacity (L)	Material		Weight (kg)
  							Valve	Tank
  EMB1.5-3A	1.5	Type Poppet Structure Solenoid Valve	100V/200V Single Phase	0.1-0.7	Compressed Air	3	ADC12	SUS304	10.2
  EMB1.5-6A						6			12.4
  EMB1.5-10A						10			17.8

  （Imperial System）

  Model	Outlet dia. (in)	Valve port	Valve voltage	Working presure (PSI)	Available gas	Tank capacity (Cu. Ft)	Material		Weight (lb)
  							Valve	Tank
  EMB1.5-3A	1.5	Poppet Structure Solenoid Valve	100V/200V Single Phase	15-102	Compressed Air	0.11	ADC12	SUS304	22.5
  EMB1.5-6A						0.21			27.3
  EMB1.5-10A						0.35			39.2

  *Because the magnetic valve is not included as standard equipment, specify the voltage.

  Electric specification of magnetic valve

  Rated voltage	AC100V/AC200V
  Apparent power	Retention:7.5/5.5VA（50/60Hz） Startup: 20/17VA（50/60Hz）
  		Power consumption	4.0/3.4W（50/60Hz）
  Insulation class	Class B
  Connection	T type terminal box(G1/2） Connection terminal R1.25-3 Cable VCT0.75mm 2

  *For manufacturing of special product with explosion-proof specification, contact our branch office.

  Dimensions, installation, control panel

  Product dimensional table

  

  Model	A	φD	H	W	L	Inlet port G
  EMB1.5-3A	229	133	423	340	295	φ10 15A（1/2B）
  EMB1.5-6A			643
  EMB1.5-10A		219	583	425	338

  （Imperial System）

  Model	A	φD	H	W	L	Inlet port G
  EMB1.5-3A	9.0	5.2	16.7	13.4	11.6	φ10 15A（1/2B）
  EMB1.5-6A			25.3
  EMB1.5-10A		8.6	23.0	16.7	13.3

  Installation method

  

  ■Calculation of necessary amount of air
  

  V: Necessary amount of air (L/min (ANR)),  Vo: Total tank capacity (L)

  P: Operating pressure (MPa),  M: Operating cycle (min)

  Example) When using six EMB1.5-6A models at an operating pressure of 0.7MPa, at an interval of 5 minutes:

  

  Sufficiently usable with a compressor of 0.75kW.

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Installation in combustion facilities in environmental recycling plant
• 02.Prevention of blockage in the positive and negative electrode storage hopper in the secondary battery material manufacturing plant
• 03.Prevention of adhesion of ceramic material in the hopper
• 04.Ejection enhancement of resin pellet
• 05.Ejection enhancement of powdered paint

• Features

  The pneumatic Mini Blaster instantly blasts the compressed air injected in the tank through solenoid valve. Using compressed air is safe and operational cost is low. Because tank is separated from driving section, maintenance is easy and durability is fully considered. This small and lightweight product is used mainly for small capacity hopper and chute.

  Multi-nozzle included as standard equipment

  The blasting type can be selected from the vertical nozzle that blasts in one direction and the radial nozzle that blasts in all directions (360 degrees). Vertical nozzle is convenient because it can be installed in multiple ways depending on the blockage situation. The nozzle construction cost is low because the nozzle, a standard accessory, can be used, and the blasting force can be adjusted by selecting the blast type and adjusting the operating pressure. Therefore, mischoice of model or wrong installation work is rare.

  

  Effect of multi-nozzle

  It is possible to change the blast direction of multi nozzle by replacing its front and back sides of multi-nozzle plate. If, for example, the pneumatic Mini Blaster does not bring the effect, the multi-nozzle setting can be changed on site, which reduces the number of changes of installation.

  

  Easy on-site installation

  Drill a hole with the same size as that of diameter of nozzle pipe on hopper or tank wall, insert the nozzle, and then do welding. This completes the installation. Easy installation and easy completion of installation reduce the installation cost. Previously, the nozzle was directly welded to the hopper, but in this model, the previous specification is changed to that in which the nozzle is pulled out and inserted with the base mounted to the target object. In addition, the nozzle tip is equipped with heat-resistant silicon O-ring to prevent the powder from leaking.

  

  Improvement of operational environment

  The use of knocker or vibrator for eliminating blockage will reduce the noise on site, allowing for the night operation. Improvement of working environment and no metallic fatigue owing to striking and vibration will increase the product efficiency. We have received a comment from a plant worker that he can hold a consultation with smaller voice that before.

  Simple structure and high durability

  All tank models adopts the stainless steel SUS304 that is resistant to rust, and has a simple structure with high durability and easy maintenance. This reduces the number of inspections and maintenance, resulting in cost reduction.

  

  Operating principle of mini blaster

  1. The diaphragm blocks the injection port with the power of solenoid valve OFF to cause the compressed air to be supplied into the tank.
  2. The supplied compressed air starts to be charged into the tank, piping, and solenoid valve. When the supplied pressure is equal to that in the tank, piping, and solenoid valve, the charge is completed.
  3. When the power of solenoid valve is turned ON, the diaphragm moves away from the injection port to cause the compressed air in the tank to be instantly injected from the injection port.

  

  Specification

  EMB-A

  Model	Outlet dia. (in)	Valve port	Valve voltage	Working presure (MPa)	Available gas	Tank capacity (L)	Material		Weight (kg)
  							Valve	Tank
  EMB1.5-3A	1.5	Type Poppet Structure Solenoid Valve	100V/200V Single Phase	0.1-0.7	Compressed Air	3	ADC12	SUS304	10.2
  EMB1.5-6A						6			12.4
  EMB1.5-10A						10			17.8

  （Imperial System）

  Model	Outlet dia. (in)	Valve port	Valve voltage	Working presure (PSI)	Available gas	Tank capacity (Cu. Ft)	Material		Weight (lb)
  							Valve	Tank
  EMB1.5-3A	1.5	Poppet Structure Solenoid Valve	100V/200V Single Phase	15-102	Compressed Air	0.11	ADC12	SUS304	22.5
  EMB1.5-6A						0.21			27.3
  EMB1.5-10A						0.35			39.2

  *Because the magnetic valve is not included as standard equipment, specify the voltage.

  Electric specification of magnetic valve

  Rated voltage	AC100V/AC200V
  Apparent power	Retention:7.5/5.5VA（50/60Hz） Startup: 20/17VA（50/60Hz）
  		Power consumption	4.0/3.4W（50/60Hz）
  Insulation class	Class B
  Connection	T type terminal box(G1/2） Connection terminal R1.25-3 Cable VCT0.75mm 2

  *For manufacturing of special product with explosion-proof specification, contact our branch office.

  Dimensions, installation, control panel

  Product dimensional table

  

  Model	A	φD	H	W	L	Inlet port G
  EMB1.5-3A	229	133	423	340	295	φ10 15A（1/2B）
  EMB1.5-6A			643
  EMB1.5-10A		219	583	425	338

  （Imperial System）

  Model	A	φD	H	W	L	Inlet port G
  EMB1.5-3A	9.0	5.2	16.7	13.4	11.6	φ10 15A（1/2B）
  EMB1.5-6A			25.3
  EMB1.5-10A		8.6	23.0	16.7	13.3

  Installation method

  

  ■Calculation of necessary amount of air
  

  V: Necessary amount of air (L/min (ANR)),  Vo: Total tank capacity (L)

  P: Operating pressure (MPa),  M: Operating cycle (min)

  Example) When using six EMB1.5-6A models at an operating pressure of 0.7MPa, at an interval of 5 minutes:

  

  Sufficiently usable with a compressor of 0.75kW.

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen

   

This product is used for the following applications:

• 01.Installation in combustion facilities in environmental recycling plant
• 02.Prevention of blockage in the positive and negative electrode storage hopper in the secondary battery material manufacturing plant
• 03.Prevention of adhesion of ceramic material in the hopper
• 04.Ejection enhancement of resin pellet
• 05.Ejection enhancement of powdered paint

• Features

  The pneumatic Mini Blaster instantly blasts the compressed air injected in the tank through solenoid valve. Using compressed air is safe and operational cost is low. Because tank is separated from driving section, maintenance is easy and durability is fully considered. This small and lightweight product is used mainly for small capacity hopper and chute.

  Multi-nozzle included as standard equipment

  The blasting type can be selected from the vertical nozzle that blasts in one direction and the radial nozzle that blasts in all directions (360 degrees). Vertical nozzle is convenient because it can be installed in multiple ways depending on the blockage situation. The nozzle construction cost is low because the nozzle, a standard accessory, can be used, and the blasting force can be adjusted by selecting the blast type and adjusting the operating pressure. Therefore, mischoice of model or wrong installation work is rare.

  

  Effect of multi-nozzle

  It is possible to change the blast direction of multi nozzle by replacing its front and back sides of multi-nozzle plate. If, for example, the pneumatic Mini Blaster does not bring the effect, the multi-nozzle setting can be changed on site, which reduces the number of changes of installation.

  

  Easy on-site installation

  Drill a hole with the same size as that of diameter of nozzle pipe on hopper or tank wall, insert the nozzle, and then do welding. This completes the installation. Easy installation and easy completion of installation reduce the installation cost. Previously, the nozzle was directly welded to the hopper, but in this model, the previous specification is changed to that in which the nozzle is pulled out and inserted with the base mounted to the target object. In addition, the nozzle tip is equipped with heat-resistant silicon O-ring to prevent the powder from leaking.

  

  Improvement of operational environment

  The use of knocker or vibrator for eliminating blockage will reduce the noise on site, allowing for the night operation. Improvement of working environment and no metallic fatigue owing to striking and vibration will increase the product efficiency. We have received a comment from a plant worker that he can hold a consultation with smaller voice that before.

  Simple structure and high durability

  All tank models adopts the stainless steel SUS304 that is resistant to rust, and has a simple structure with high durability and easy maintenance. This reduces the number of inspections and maintenance, resulting in cost reduction.

  

  Operating principle of mini blaster

  1. The diaphragm blocks the injection port with the power of solenoid valve OFF to cause the compressed air to be supplied into the tank.
  2. The supplied compressed air starts to be charged into the tank, piping, and solenoid valve. When the supplied pressure is equal to that in the tank, piping, and solenoid valve, the charge is completed.
  3. When the power of solenoid valve is turned ON, the diaphragm moves away from the injection port to cause the compressed air in the tank to be instantly injected from the injection port.

  

  Specification

  EMB-A

  Model	Outlet dia. (in)	Valve port	Valve voltage	Working presure (MPa)	Available gas	Tank capacity (L)	Material		Weight (kg)
  							Valve	Tank
  EMB1.5-3A	1.5	Type Poppet Structure Solenoid Valve	100V/200V Single Phase	0.1-0.7	Compressed Air	3	ADC12	SUS304	10.2
  EMB1.5-6A						6			12.4
  EMB1.5-10A						10			17.8

  （Imperial System）

  Model	Outlet dia. (in)	Valve port	Valve voltage	Working presure (PSI)	Available gas	Tank capacity (Cu. Ft)	Material		Weight (lb)
  							Valve	Tank
  EMB1.5-3A	1.5	Poppet Structure Solenoid Valve	100V/200V Single Phase	15-102	Compressed Air	0.11	ADC12	SUS304	22.5
  EMB1.5-6A						0.21			27.3
  EMB1.5-10A						0.35			39.2

  *Because the magnetic valve is not included as standard equipment, specify the voltage.

  Electric specification of magnetic valve

  Rated voltage	AC100V/AC200V
  Apparent power	Retention:7.5/5.5VA（50/60Hz） Startup: 20/17VA（50/60Hz）
  		Power consumption	4.0/3.4W（50/60Hz）
  Insulation class	Class B
  Connection	T type terminal box(G1/2） Connection terminal R1.25-3 Cable VCT0.75mm 2

  *For manufacturing of special product with explosion-proof specification, contact our branch office.

  Dimensions, installation, control panel

  Product dimensional table

  

  Model	A	φD	H	W	L	Inlet port G
  EMB1.5-3A	229	133	423	340	295	φ10 15A（1/2B）
  EMB1.5-6A			643
  EMB1.5-10A		219	583	425	338

  （Imperial System）

  Model	A	φD	H	W	L	Inlet port G
  EMB1.5-3A	9.0	5.2	16.7	13.4	11.6	φ10 15A（1/2B）
  EMB1.5-6A			25.3
  EMB1.5-10A		8.6	23.0	16.7	13.3

  Installation method

  

  ■Calculation of necessary amount of air
  

  V: Necessary amount of air (L/min (ANR)),  Vo: Total tank capacity (L)

  P: Operating pressure (MPa),  M: Operating cycle (min)

  Example) When using six EMB1.5-6A models at an operating pressure of 0.7MPa, at an interval of 5 minutes:

  

  Sufficiently usable with a compressor of 0.75kW.

  ---

  Kouei is the Official Distributor/Agent of EXEN.
  Other items of Exen
  Request the quotation for Exen