Basic information

• Primary side power supply: 3-phase, 200V, 60Hz
  Operation power supply: AC100V, DC24V
• Air pressure on primary side: 0.5MPa or more Primary　side air inlet: Plug (30PM)

Leak detector measurement pipe side roughing: Oil rotary vacuum pump supply pipe side roughing: Oil rotary vacuum pump Timing)

Mounting frame Mounting frame: steel plate + channel welded structure

Surrounding cover: steel plate Control-related 　operation panel: installed on the right side of the main unit

Control panel: installed on the right side of the main unit (integrated with the operation panel)

Control method: Sequencer

Equipment used: Uses our standard electrical parts

The semi-order pipe-cutting machine is expertly designed to automatically cut the target workpiece set on the jig, utilizing a cutting wheel for precision.

This innovative approach ensures minimal burrs during the cutting process, providing a smooth finish.

Reflecting the diverse needs of our customers, this machine is a testament to our commitment to customization and flexibility.

Furthermore, it is worth noting that the capability to manufacture a pipe-cutting machine tailored to specific conditions, beyond the ones initially mentioned, is also available.

This adaptability underscores our dedication to meeting and exceeding customer expectations, by offering solutions that are not only efficient but also versatile.

Work condition
Type EGR-TUBE
Appearance recording Pipe material (φ17.0)
Processing location Both ends
Material SUS429M

Processing time 40 seconds (simultaneous processing of 2 pipes) In addition, we design and manufacture many measuring devices and dedicated machines.
If you can do this, we will make the equipment to meet your needs.

This is a semi-order pipe-cutting machine that reflects the customer’s request.
It is also possible to manufacture a pipe-cutting machine with conditions other than the following.

Basic information

Spindle
Spindle motor 0.75kw 2P

Transmission belt
Timing belt pulley ratio 2:1 (speed increase)
The WA-CUT 230×1.0×25.4 magnet type features a wide range of operational capabilities, including a magnet rotation speed with a setting range from 690 to 4700rpm. Additionally, its magnet peripheral speed can be adjusted within a setting range of 370 to 3400m/min, offering extensive versatility for various cutting needs. This flexibility in speed settings ensures that the machine can be tailored to suit specific materials and cutting requirements, enhancing both efficiency and precision in industrial applications. Magnet peripheral speed Setting range 370～3400m/min

X Slide
Slide movement distance Max 300mm
Slide drive system Servo motor
Detection function Machining position & original position confirmation (cylinder center)

Y
Slide movement distance Max 90mm
Slide drive system Servo motor
Net polishing time 40 seconds or less (simultaneous processing of 2)

Column
Left and right movement Distance 26 mm
Movement method Manual

Others
Gross weight 1.2ton
Power consumption 2.5kva

Introducing our “Air Leak Tester”.

Processing/measurement conditions
Coining and measuring ball: φ13.49 (JIS B1501 grade 60)

Coining pressure 1.0～2.5Kn

Pressing pressure at leak measurement 10N

Air leak amount 3ml/min or less (-60kPa)
Many other measuring devices. We design and manufacture special machines.
If you can do this, we will make the equipment to meet your needs.

Basic information

The system features a dual power supply setup: a primary supply of 3-phase, 200V, 50Hz, and an operational supply of AC100V and DC24V, ensuring versatility and reliability. It requires air pressure greater than 0.5MPa, with a functional range of 0.7 to 2.0kN for optimal performance.

Key components include a detection function for monitoring press pressure, a load cell with a 25mm to 50mm stroke within the air leak measuring setup, and an air leak tester as the central measuring device. Calibration is facilitated by the Leak Master jig.

A high vacuum pump supports the system’s vacuum needs, complemented by a Teflon chute rail for smooth operations. Detection capabilities ensure accurate workpiece handling, while the sturdy steel and channel welded mounting frame, protected by an aluminum and PVC cover, provides durability.

Control is centralized through panels located at the back and front within the unit, with a sequencer positioning unit for precise operation control, streamlining the system’s functionality and ease of use.

We also design and manufacture many other measuring devices and dedicated machines.
If you can do this, we will make the equipment to meet your needs.

Information on a new unit for film-type superfinishing equipment

Introducing a compact, energy-saving device that can perform stable surface finishing under conditions suitable for various workpieces.
Our company manufactures and sells “superfinishing equipment” that can achieve a stable surface finish by rolling up and polishing a roll film coated with abrasive grains. This time, we’ve added a “new unit” to the lineup!
We are currently in the process of final checking, but we would like to
introduce some of the features before the release

Specifications
(compared to our SP-50 model)

Size: L610 x W324 x H297mm (volume reduced by 26%, height reduced by 86mm)
Weight: 32kg (20% reduction)
Power consumption: 36Wh (approximately 45% reduction ) )
Air consumption: 2.5L/min

Center belt polishing machine for welding bead grinding and primary removal “BWd”

“BWd” is a wheel type with a width of 700 x height of 1300 x depth of 1400 mm, specifically for polishing and grinding work when producing rolled steel and H-shaped steel.
A center belt machine that is convenient for welding bead grinding, primary removal, etc. It can be used for applications such as rolling steel production, H-beam production, inner and outer beads of large-diameter steel pipes, scratch removal bridges, shipbuilding, and construction.

Features

• Wheel type focused on polishing and grinding work when manufacturing rolled steel and H-beam
• Center belt machine convenient for welding bead grinding and primary removal
• Polishing/grinding content: scratch removal, primary removal, welding 　Surface grinding/drill hole deburring after bead grinding and fusing

Main specifications

• External dimensions: width 700 x height 1300 x depth 1400mm
• Wheel inner and outer dimensions: inner 300mm / outer 550mm (tire diameter ≓φ410mm)
• Weight: 160kg
• Minimum ground clearance: 180mm (tires )
• Belt drive motor output: 5HP 3.7kw 3-phase AC200V
• Used: width 75 x length 3350mm
• Speed: 2000m/min
• Mounting rubber contact wheel: S85-1430 (φ355 x 75mm)
• Polishing belt position: Center

Belt polishing machine “SBD-7” for smooth corner/edge polishing/grinding of steel plates

The “SBD-7” is a specialized wheel type. Measuring a width of 590 mm, a height of 1250 mm, and a depth of 1300 mm. Which is primarily designed for polishing and grinding tasks during the manufacturing processes of rolled steel and H-beam steel. This side belt machine excels in creating smooth corner and end surfaces for steel plates, making it an invaluable tool for scratch removal, primary removal, and weld bead grinding, among other applications.

Furthermore, its versatility allows it to be effectively utilized across a range of applications. These include not only the production of rolling steel and H-beams but also the treatment of inner and outer beads of large-diameter steel pipes. Additionally, it plays a crucial role in the removal of scratches, proving to be essential in industries such as bridge construction, shipbuilding, and general construction.

Therefore, the “SBD-7” represents a critical investment for those in the steel manufacturing and processing sectors, offering a comprehensive solution for enhancing the quality and efficiency of their production processes.

It can be used for applications such as rolling steel production, H-beam production, inner and outer beads of large-diameter steel pipes, scratch removal bridges, shipbuilding, and construction.

 Features

• Wheel type focused on polishing and grinding work when manufacturing rolled steel and H-beam
• Side belt machine for smooth corner/end surface polishing and grinding of steel sheets
• Details of polishing/grinding: removal of scratches, primary removal, Weld bead grinding, 　surface grinding after fusing/drill hole deburring.

Main specifications

• External dimensions: width 590 x height 1250 x depth 1300mm
• Wheel inner and outer dimensions: inner 280mm / outer 375mm
• Weight: 135kg
• Minimum ground clearance: 45mm
• Belt drive motor output: 5HP 3.7kw 3-phase AC 200V
• Width 50 x Length 2640mm (Width 75mm is optional)
• Belt speed: 2000m/min
• Mounting rubber contact wheel: RS85-151 x 51 (φ151 x 50mm)
• Grinding belt position: Right side

The “SBD-4S” represents a wheel type with dimensions of 400 mm in width, 1050 mm in height, and 730 mm in depth, specifically designed to concentrate on the polishing and grinding tasks crucial during the manufacturing processes of rolled steel and H-beam steel.

As a compact and lightweight side belt machine. It boasts easy portability. Making it an ideal solution for various surface treatment tasks including scratch removal, primary removal, and welding bead grinding.

Furthermore, its versatility is showcased across a broad spectrum of applications, encompassing the production of rolling steel and H-beams. The treatment of inner and outer beads of large-diameter steel pipes. As well as addressing scratch removal needs in bridge construction, shipbuilding, and general construction projects.

This diverse applicability underlines the machine’s utility in enhancing surface finish quality across multiple industrial sectors.

This extensive applicability underscores the SBD-4S’s role as a key tool in enhancing the efficiency and quality of metal fabrication and construction endeavors.

Features

• The wheel type is meticulously designed with a focus on enhancing polishing and grinding tasks, specifically tailored for the manufacturing of rolled steel and H-beam steel.
• Offering a compact and lightweight design. This side belt machine is notably easy to transport, ensuring that it can be conveniently moved to wherever its services are required.
• Regarding the detailed capabilities of polishing and grinding, the machine excels in a variety of applications. From scratch removal and primary removal to the more nuanced tasks of weld bead surface grinding and drill hole deburring following grinding and fusing.
• Consequently, its versatility in handling different surface treatments underscores its indispensable role in achieving superior finish quality across a range of industrial processes.

Main specifications

• External dimensions: Width 400 x Height 1050 x Depth 730mm
• Distance between wheel centers: 250mm
• Weight: 46kg
• Belt drive motor output: 2HP 1.5kw
• Width 75 x Length 1525mm
• Belt speed: 1680m/min (60Hz)
• Mounting rubber contact wheel: S55-0630 ( φ151×75mm)
• Abrasive belt position: Right side

Desktop polishing machine “BH-2” is suitable for polishing and grinding small parts and members.
It can also be mounted on a normal lathe! Recommended for grinding, polishing, and finishing small parts, etc.

“BH-2” is a desktop machine suitable for polishing and grinding small parts and materials.
Supports scratch removal, deburring, welding bead grinding, sprue grinding, black scale removal, and surface finishing.
You can also mount it on a standard lathe, and we recommend it for the grinding, polishing, and finishing of small parts.

Features

• Grinding details, scratch removal, deburring, welding beet grinding, sprue grinding, black scale removal, surface finishing
• Can also be mounted on ordinary lathes
• Recommended for grinding, polishing, and finishing small parts, etc.

Main specifications

• Dimensions: Width 300 x Height 480 x Depth 700mm
• Weight: 26kg
• Motor output: 1HP 0.75kw
• Belt used: Width 38 x Length 1525mm
• Belt speed: 1460m/min (60Hz)
• Mounting rubber contact wheel: S55-125×38 (φ125×38mm)

High-power polishing machine “SBA-1” with narrowed-down functions and high-efficiency

The “SBA-1” is a high-power machine with narrowed-down functions and high efficiency.

Demonstrates its power in large-volume, high-speed polishing of parts with the same shape.
Heavy-duty grinding work such as sprue grinding is easy and speedy thanks to the powerful motor.

Stable polishing accuracy can be obtained without skill and high-speed polishing contributes to a significant increase in work efficiency.

Features

• Can also be mounted on a roll lathe
• Recommended for grinding and polishing of roll shafts, etc.
• Very effective for mass and high-speed polishing of parts with the same shape
• Employs a powerful motor for easy heavy-duty grinding work such as sprue grinding・Speedy

Main specifications

• External dimensions: Width 490 x Height 780 x Depth 1560mm
• Weight: 220kg
• Motor output: 5HP 3.7kw
• Belt used: Width 75 x Length 3350mm
• Belt speed: 2000m/min (60Hz)
• Mounting rubber contact wheel: S55-1430 (φ355×75mm)

The post Matsuda Seiki SBA-1 Polishing Machine first appeared on Kouei Japan Trading | Get Quotation.]]> https://koueitrading.com/global/product/matsuda-seiki-bm-basic-polishing-machine/ Wed, 25 Nov 2020 00:55:57 +0000 https://koueitrading.com/global/?post_type=product&p=46165 Product: Made in Japan Manufacturer: Matsuda Seiki Model: BM Basic polishing machine “BM” that flexibly supports various applications The dedicated arm and small-diameter contact wheel support curved, convex, and concave surface grinding effectively! Furthermore, the “BM” stands as a basic machine that seamlessly accommodates a variety of applications. It offers flexibility in polishing diverse objects, […]

Features

• Made-to-order machine
• Convenient for centerless surface finishing of round bars, pipes, etc.
• Suitable for decorative finishing such as satin finish and cylindrical hairline
• Wheel centerless

Lightweight and easy to operate, even complex shapes can be easily polished! High-speed polishing improves work efficiency.
The portable belt polishing machine “BP-K (air motor type)” is suitable for achieving smooth finishing on areas that would typically require manual work and have complex shapes. It is also possible to polish corners that cannot be polished with a hand grinder.
Lightweight and easy-to-operate handy type that does not burden the operator. You can use it for applications such as polishing the inner surface of tanks, stainless steel sinks, bathtubs, stainless steel painted products, and wood products.

Features

• Suitable for areas that can only be done by hand and for smooth finishing of complex shapes
• Possible to polish corners that cannot be polished with a hand grinder
• Lightweight and easy-to-operate handy type that does not burden the operator
• High-speed polishing improves work efficiency
• Details of polishing: Scratch removal, deburring, curved surface chamfering, surface finishing, paint removal, rust removal

Built into a CNC lathe as an attachment-type superfinishing device to enter the world of combined machining.

The product “Attachment SF” incorporates the superfinishing process, traditionally performed as an independent process, into a CNC lathe, enabling combined machining with superfinishing.

Compared to our existing products, the weight of the unit was 40kg, but it was downsized to 4.2kg, which is about 1/10.

As a turret built-in type with a tool rotation axis, space-saving super-finishing can improve efficiency.

Features

• Cross-hatched polishing by film oscillation mechanism
• Uniform finish with no orientation
• Drive source interlocks with lathe turret tool rotation axis
• Processing conditions can be set arbitrarily
• Film cost Minimize

Basic information

[Benefits of composite machining]
■Built into a CNC lathe for composite machining (to a turret with a tool rotation axis)
・Space saving
・Energy saving
・Shortening of machining time
・Reduction of personnel
■One chucking from cutting to super polishing
・Machining process time reduction, product precision improvement, and stable quality

Matsuda Seiki accepts “film-type superfinishing test processing of film polishing machine free of charge”.
If you have any concerns such as “In the polishing process, the desired surface roughness cannot be obtained” or “I want to raise the quality of the target workpiece to the next level”, please leave them to us. We will solve your problems with our 70 years of precision metal processing technology and over 30 years of experience in film-type super finish polishing. Please feel free to contact us.

Do you have any problems?

• In the polishing process, the desired surface roughness cannot be obtained.
• Process performance cannot be achieved because it cannot be polished stably.
• We want to perform polishing processing that is inexpensive and does not require much time.

Basic information

[Workpiece materials for film-type ultra-finish polishing]

• Iron
• Aluminum
• Copper
• Stainless steel
• Carbide
• Casting
• Powder metallurgy
• Titanium
• Glass
• Urethane rubber

Alternative to whetstone polishing! We will introduce an example of processing a rubber roll of general-purpose rubber.” Film polishing” achieves an excellent finished surface in a short time, and it is possible to minimize the occurrence of polishing unevenness and scratches.
We received a request from an OA parts manufacturer for rubber roll polishing for the purpose of improving surface roughness.
Ra 1.43 μm before processing, and the required value is Ra 0.6 μm or less.
Using a mirror film of 9 μm, processing was performed for 15 seconds, and the measurement result after processing was Ra 0.395 μm.

Processing example

■Source of request: OA parts manufacturer
■Workpiece name: Rubber roll
■Workpiece material: General-purpose rubber
■Purpose: Improvement of surface roughness/Pre-processing Ra1.43μm/Required value Ra0.6μm or less
■Film used: Mirror film 9μ
■Processing time: 15 seconds
■After processing Measurement result: Ra0.395μm

Basic information

[Features of film polishing]

• Achieves an excellent finished surface in a short period of time
• It is possible to minimize unevenness in polishing and the occurrence of scratches.

Alternative polishing techniques have emerged as a significant advancement in surface finishing, offering considerable time savings and improved outcomes compared to traditional methods. Among these, “film polishing” stands out for its ability to achieve an excellent finished surface rapidly. This method also greatly reduces the likelihood of polishing unevenness and scratches, marking a notable improvement over conventional techniques.

For instance, a roll manufacturer in the steel industry faced challenges with removing feed marks left by whetstone polishing on large rolls. Before adopting new technology, the machining time stood at an extensive 9 hours per piece. However, the introduction of the “Super Finisher” technology marked a turning point. Remarkably, after its implementation, the process required just 30 minutes per pass, with a total of 4 passes, culminating in a dramatically reduced machining time of 2 hours per piece.

This transition signifies a monumental reduction in processing time to less than a quarter of the original duration. Consequently, the adoption of film polishing and similar advanced techniques represents a pivotal shift in the industry, enabling manufacturers to achieve superior surface finishes more efficiently and effectively.

Processing example

■Customer: Steel roll manufacturer
■Workpiece material: Tungsten spraying
■Workpiece size: φ350 x 3000
■Product name: Bridle roll
■Purpose: Removal of feed marks from grinding stone
■Required surface roughness: R max 0.3μm /Ra 0.04μm
■Processing time before installing Super Finisher: 9H/1 piece
■ Processing time after installing Super Finisher: 30 minutes (1 pass) x 4 passes = 2H/1 piece *Test processing is available.

Alternative to whetstone polishing! Introducing an example of processing a tool holder for machining of SCM415 “Film polishing” achieves an excellent finished surface in a short time, and it is possible to minimize the occurrence of polishing unevenness and scratches. We received a request from a tool holder manufacturer for tapered surface polishing to improve surface roughnessThe workpiece is a tool holder for machining, and the material is SCM415. Using 15μm microfilm and processing for 25 seconds, the measurement result after processing was R max 0.329μm/Ra 0.029μm.

Processing example

■Source of request: Tool holder manufacturer
■Workpiece name: Tool holder for machining
■Workpiece material: SCM415
■Purpose: Improvement of surface roughness/R max 1.1 μm before processing/Required R max 0.6 μm or less
■Use Film: Microfilm 15μ
■Processing time: 25 seconds
■After processing Measurement results: R max 0.329μm/Ra 0.029μm

Alternative to whetstone polishing! Introducing a processing example using a super finisher with a measurement result of Ra 0.035 μm “Film polishing” achieves an excellent finished surface in a short time, and it is possible to minimize the occurrence of polishing unevenness and scratches.
We received a request from an automobile parts manufacturer for processing using a super finisher to improve surface roughness.
Ra 0.8 μm before processing, the required value is Ra 0.5 μm or less.
When using microfilm 9μ and processing for 15 seconds, the measurement result after processing was Ra 0.035μm.

Processing examples

■Source of request: Auto parts manufacturer
■Workpiece name: Shaft, planet pinion
■Workpiece material: SCM415H quenching
■Purpose: Improvement of surface roughness/Ra0.8μm before processing/Required value Ra0.5μm or less
■Use Film: Microfilm 9μ
■Processing time: 15 seconds
■After processing Measurement result: Ra0.035μm

Introducing the “inner surface super finishing unit” handled by Matsuda Seiki Co., Ltd.
We offer a sandwich type that polishes a small-diameter work by wrapping it in a film and a slack type that applies a film at low pressure. Based on our abundant test results, such as centerless work polishing, we respond to requests with various special machines.

Features

• Internal unit
• Sandwich type and slack type are available
• Extensive test results
• Suitable for super-finish polishing of cylindrical inner surfaces and end faces *For details, please refer to the PDF document or feel free to contact us.

Features

■ Double cross-guide system
・Possible to polish the outer diameter of deep inner surfaces of cylindrical workpieces
・Our company’s original film guide system
■Three-dimensional crossing method unique to film-type superfinishing
・New film abrasives and post-polishing
Stabilize film tension and prevent slippage by setting overpasses and reasonable film paths without objects touching each other

Basic information

[Specifications (excerpt)]
■Processing outer diameter: φ5 to φ150mm
■Workpiece total length: Max 430mm
■Equipped polishing head: Double crosshead
■Polishing film width: 12.7mm
■Spindle speed: Max 1700rpm
■Spindle motor output: 0.75Kw.4P

The SF200 type is a super-finish polishing machine that can shorten the polishing time. Supports various large rolls such as “supercalender rolls for paper manufacturing”, “press rolls”, “coater rolls”, “backing rolls”, and “rolling rolls for iron manufacturing”.
It is only necessary to replace the film with a replacement film at a fixed cycle, and maintenance adjustment is easy (no dresser required), greatly reducing the occurrence of downtime.

Features

■Shortening the 　polishing time by about 1/2 to 1/3 of the polishing time with a whetstone (our actual results)
■Contributes to streamlining maintenance and shortening downtime
■Flexible support for a variety of roll materials. *Details Please refer to the PDF document or feel free to contact us.

Basic information

[Other Features]
■Film polishing is a method in which new film is constantly fed in.
■There is less worry about scratches, charter marks, and traverse marks. That occurs during finishing work with conventional whetstone polishing, which　saves time and effort such as adjustments, and improves productivity.
■ Film polishing is compatible with non-ferrous metals such as resin and rubber, which are difficult to polish with conventional whetstone polishing, as well as forged steel, ceramics, and chilled rolls

Demonstrates its power when mounted on compact general-purpose machines! Unit type super finisher “SM-25 type” is a unit type super finisher.
Demonstrates its power when mounted on compact general-purpose machines. Standard specifications include the Super Finisher main unit, operation panel, backup rubber roller,
film take-up core, main unit mounting base, and tools
The number of vibrations of the polishing film is 300 to 1,600cpm, and the amount of oscillation is 2mm

Features

■Unit type
■Easy installation on small machines
■Running speed: 10 to 55mm/min (60Hz)
■Number of vibrations: 300 to 1,600cpm
■Amount of oscillation: 2mm

Basic information

[Specifications (excerpt)]

• Power supply: Single-phase 200 V
  Air source: 0.4 MPa
• Dimensions: Width 250 x Depth 395 x Height 325 mm (cable not included)
• Weight: Approx

“SP-50 type” is a film superfinishing device that can obtain the desired surface roughness in standard work.
A method of polishing while winding up a roll film coated with abrasive grains.
You can always perform stable surface finish polishing without affecting the dimensional accuracy of the object being polished.
The film’s oscillation mechanism enables cross-hatch polishing, resulting in a uniform surface finish without directionality.

Features

• You can consistently obtain a stable surface finish with a simple operation that requires no skill.
• You can freely adjust it to the desired surface roughness, eliminating worries about dust unevenness, and scratches.
• Maintain a clean working environment *For details, please see the PDF document or feel free to contact us.

Basic information

Other Features

• A method of polishing while rolling up a roll film coated with abrasive grains
• There is no wear of abrasive grains or changes in polishing pressure, and the work is easy, so it is possible to achieve a uniform surface finish without relying on skilled work
• Ra0 It is possible to meet the required roughness by simply selecting the film according to the required surface roughness up to 0.02 microns. The body is lightweight and compact, and it is easy to attach and detach, so it is easy to install in your current equipment.
• Roll film has excellent strength and can be fed automatically.
• Can be incorporated into automated lines. Since the tension can be adjusted steplessly, it is possible to select the polishing conditions suitable for the object to be polished without causing unevenness or scratches.
• The film carries away the polishing powder, preventing dust scattering.
• Water-soluble coolant makes it dirty. No need to worry about catching fire or catching fire

Features

• You can consistently achieve a stable surface finish through a simple operation that requires no skill.
• You can freely adjust it to achieve the desired surface roughness. Eliminates worries about dust unevenness and scratches
• Maintain a clean working environment

Basic information

Other Features

• Roll film has excellent strength and can be fed automatically.
• You can integrate it into the automatic line and continuously adjust the vibration speed and tension, allowing you to select the appropriate polishing conditions for the object being polished without causing damage.
• The image is uneven or scratched
• The film removes polishing powder, preventing dust from scattering
• Water-soluble Because it is a coolant, there is no need to worry about contamination or ignition. The film oscillation mechanism enables cross-hatch polishing and 　a uniform surface finish without directionality.

“Super Finisher” achieves surface roughness that is impossible with whetstone polishing with simple operation! A film-type superfinishing machine equipped with multi-stage polishing and workpiece-changing functions.
Precision functional parts that require surface functions are increasing in high-tech products such as those related to automobiles and OA equipment.
For example, in automobile parts, by superfinishing the surface of related parts to RZ 0.8 or less, the durability, operability, and airtightness are improved, and in OA parts, mainly non-metal parts are required.

It satisfies functions such as smoothness by finishing with a smooth surface.

Features

• When engaging in plunge cutting, one can choose between crosshatch or straight patterns, offering flexibility in the finishing process.
• Additionally, the machine supports programmed film stop polishing, a feature that significantly enhances surface roughness.
• Furthermore, for the polishing position, users have the option to select between numerical input and teaching methods, providing versatility in operation.
• Lastly, the machine boasts a space-saving design, making it an efficient choice for any workspace.

For approximately 50 years since 1973, a belt polishing machine has been in regular use, showcasing not only reliability and achievements but also a substantial lineup. Moreover, our “Bader Machine” stands out as a belt polishing machine that boasts exceptional polishing performance. By selecting the appropriate model and type based on the shape and size of the object to be polished, and attaching the polishing belt that suits the work content, it becomes possible to flexibly manage a wide array of products across various fields. Consequently, please consider using it for a multitude of purposes, including shortening work time, saving labor, and standardizing work through highly efficient polishing and grinding.

Line Up

• Portable type BP-K (air motor type)
• Made-to-order machine PC-1 (wheel centerless), BC (dust cover standard equipment)
• Installation type BM (basic type), SBA-1, BH-2
• Wheel type SBD-4S, SBD-7, BWd *For details, please download the PDF or contact us.

Basic information

Polishing contents (installation type BM)
■ Scratches removal, deburring, welding bead grinding, sprue grinding, black scale removal, surface finishing

Features

The “Super Finisher” offers compatibility with a finished surface roughness of Rz 0.8μ or less, ensuring precision from the very start. Right from the day of installation, it facilitates highly efficient polishing, streamlining your production process. Additionally, this machine stands out as a cost-competitive, low-cost automatic lathe, making it an economical choice for businesses. Furthermore, it embodies the thorough pursuit of cost reduction by focusing on a single function, maximizing efficiency and value. For more detailed information, please feel free to download the PDF or contact us directly.

Basic information

Main specifications

■Workpiece range
・Outer diameter: Φ5 to 150mm
・Total length: 50 to 230mm
■Equipped polishing head: SP-100LD or SP-50LD
■Polishing film width: Maximum 100mm
■Spindle speed: Maximum 3400r /min(min-1) (inverter control)
■Spindle motor output: 1.5Kw, 2P
■X/Z-axis travel distance
・X-axis: 120mm
, Z-axis: 200mm
■Distance between centers: 50 to 250mm
■Power supply capacity: 3KVA
■Control method: Programmable controller
■Machine dimensions: Length 1500 x Depth 1350 x Height 1540mm
■Weight: Approx . 1500k
■Coolant device: Tank capacity 30l, 40Wg

Cylindrical multi-stage, diverse, and highly efficient polishing becomes not only possible but effortless with the Film Cylindrical Superfinishing Machine, which is thoughtfully equipped with a Lift & Carry Conveyor.

To elaborate, the “SFF Series” emerges as a film-type cylindrical superfinishing machine, distinctively featuring a multi-head type and an innovative transport device. Specifically, this design allows for an example where three polishing units can simultaneously engage different parts of three workpieces. Consequently, this capability drastically enhances efficiency by notably shortening the cycle time.

Furthermore, the integration of a workpiece loading/unloading robot with this machine revolutionizes the polishing process. This strategic combination facilitates the transformation of the previously challenging polishing tasks into a streamlined inline operation. As a result, it paves the way for the creation of a fully automated, unmanned polishing line, significantly elevating the standard for polishing efficiency and automation.

Features

The machine offers the flexibility to handle a mix of cross-hatch and straight-hatch patterns, accommodating various design preferences.

Additionally, it enables polishing tailored to specific purposes and applications, such as super-finish polishing, ensuring optimal results.

Moreover, fully automated polishing through in-line assembly is also achievable, streamlining the production process.

Furthermore, polishing can be accomplished with reduced manpower, enhancing operational efficiency.

Lastly, this approach significantly improves cost competitiveness, making it a financially savvy choice for businesses seeking to optimize their polishing operations.

Basic information

Specifications

Workpiece outer diameter: Max.φ50mm
Workpiece length: Max.150mm
Center distance: Max.170mm
Polishing film width: Max.100mm
Spindle speed: Max.1700rpm (inverter control)
Spindle motor output: 1.5Kw .4P

Main Functions

The Film Cylindrical Superfinishing Machine
Thoughtfully equipped with a Lift & Carry Conveyor, makes cylindrical multi-stage, diverse, and highly efficient polishing not only possible but also effortless.

To elaborate, the “SFF Series” emerges as a film-type cylindrical superfinishing machine, distinctively featuring a multi-head type and an innovative transport device.
Specifically, this design allows for an example where three polishing units can simultaneously engage different parts of three workpieces.
Consequently, this capability drastically enhances efficiency by notably shortening the cycle time.

Furthermore, the integration of a workpiece loading/unloading robot with this machine revolutionizes the polishing process.
This strategic combination facilitates the transformation of the previously challenging polishing tasks into a streamlined inline operation.
As a result, it paves the way for the creation of a fully automated, unmanned polishing line, significantly elevating the standard for polishing efficiency and automation.

In terms of polishing

• Remove the scratch
• Grind welds and rough surface
• Sander Machine is applied for Plastic parts, Plated parts, Turbine blades, Faucet fittings, Tableware, Stainless sinks, Kitchen equipment, Doorknobs, Building metal parts, Blade, Artificial joints, etc…

Common types

SBA – 1 – High power machine that is aimed at high efficiency by reducing functions.
BH – 2 – Landline machine suitable for polishing and grinding of small parts.

Air Motor type – Suitable for grinding objects that have complicated shapes and can only be done manually.
– It is also possible to polish corners that can not be polished with a hand grinder.
· Portable type that is lightweight and easy to operate without imposing a burden on workers.
· Polish with high speed improving efficiency.

In terms of grinding

• Remove the scratch and primer.
• Grind welds and rough surface after fusing.
• Sander Machine is applied for steel production, H-type steel making, large diameter steel pipe, scratch on bridges, shipbuilding, and building removal.

Common types

SBD-4S · Small and lightweight, easy to carry, main task is to polish belt side type.
SBD-5C · Corner of steel plate · Smooth abrasive belt side type for grinding.
– It has an environmentally friendly dust collector.
SBD-6C · is a belt center type convenient for grinding the central part of a thin plate.
– It has an environmentally friendly dust collector.

PC-1 (fewer wheels)· Recommended for decorative finishing such as satin finish and cylinder hairline.
BC (Standard Dustproof cover) · Recommended for high-speed grinding · grinding pipes · round bars · cylinders.