Features of UI Series

• Not Only Steel but Also Brass, which is a Non-magnetic Metal, can be Heated
• Compatible to a Work of Φ4 – 30 mm
• Unlike the Standard Heater Method, It can Generate Heat Instantly without Pre-heating, which Contributes to Reduction of Electric Power Consumption and Prevention of Quality Change of Metal Parts
• Small Size and Light Weight is Realized by the Consolidated High Efficiency Design
• Small Diameter Cu Wire and Cu Pipe, Easy to Wind, are Used for the Heater Coil
• As the Connection between the Coil and the Matching Box is Made by a Litz Wire, Connection to an Automated Machine can be Made Easily
• By Combining with a Non-contact Type Infrared Temperature Sensor, Precision Production with the Least Variation of Torque Strength and Pull Strength can be Made

High frequency induction heating machine Specifications

UI-3002
Basic Model Most Suitable for Heating of Steel

UI-7003
Standard Model which can Heat Brass by Dial Switching of Matching

Items		UI-7003
Induction heating equipment	Model	UI-7003-OSC2	UI-7003-OSC
	Output	800W
	Frequency	60kHz
	Power Supply Voltage	3-phase AC200V±10%　50/60Hz
	Power Requirements	1800VA
	Oscillation Method	Automatic frequency tracking method　(Digital ATHMOS）
	Setting Range	8 levels
	Cooling Method	N/A	Air cooling (Dry air)
	External Dimensions(mm)	W184xD345xＨ153
	Weight	≒4.5kg
Matching Box	Model	FC-6A	FC-6B
	Cooling Method	N/A	Air cooling (Dry air)
	External Dimensions(mm)	W55xD145xＨ60	W80xD185xＨ63
	Weight	≒0.7kg	≒1.1kg

*An external DC24V power supply is required for the activation of the cooling fans.

UI-9001
High Output Power Model which can Heat in a Shorter Time

Items		UI-9001
Induction heating equipment	Model	UI-9001-OSC
	Output	1000W
	Frequency	60kHz
	Power Supply Voltage	3-phase AC200V±10%　50/60Hz
	Power Requirements	2100VA
	Oscillation Method	Automatic frequency tracking method　(Digital ATHMOS
	Setting Range	8 levels
	Cooling Method	Air cooling (Dry air)
	External Dimensions(mm)	W184xD345xＨ153
	Weight	≒4.5kg
Matching Box	Model	FC-6C
	Cooling Method	Air cooling (Dry air)
	External Dimensions(mm)	W80xD185xＨ63
	Weight	≒1.1kg

*An external DC24V power supply is required for the activation of the cooling fans.

Various Heating Coils

• We Offer a Wide Variety of Coils to Suit Your Needs
• The Coil can be Replaced by the Customer

It is a fully automatic seam sealing system that hermetically seals packages such as crystal & SAW devices, optical devices, sensors, and MEMS in vacuum. The smallest package size accommodated is 1210″

Features

• Fastest Cycle Time 0.8s & High Availability
• Minimum PKG Size 1210
• High reliability sealing
• High Performance Sealing Head & PS
• Easy Maintenance & Product Shift

Parallel Seam Sealer Specifications

Features of NAW-6100

Automatic lid loading equipment that can be used for various production methods.
Lid loading is done by image recognition.
Lid supply method is available with cassette type and parts feeder type.

Configuration Examples

Lid Placement System Specifications

It is a fully automatic seam sealing system that hermetically seals packages such as crystal & SAW devices, optical devices, sensors, and MEMS in N2 atmosphere. The fastest cycle time is 1.5 seconds.

Features

• Fastest Cycle Time 1.5s & High Availability
• Minimum PKG Size 2520
• High reliability sealing
• High Performance Sealing Head & PS
• Easy Maintenance & Product Shift

Parallel Seam Sealer Specifications

It is a semi-automatic seam sealing equipment that hermetically seals packages such as crystal & SAW devices, optical devices, sensors, and MEMS in vacuum. This Semi-Automatic parallel seam sealer can handle rectangular package of 2-30mm size.

Features

• Various Operation modes available for R&D and mass production.
• PKG size 2~30/Rectangular
• Easy Operation & Programming
• Automatic program verification

Seam sealing power supply

• Dedicated seam sealing power supply developed in-house.
• High speed and suppression of thermal effects.
• Up slope and down slope electric current control function.
• Monitoring function is equipped.

High performance head

• Lightweight head (Min. 300gf)
• Soft landing mechanism

Production mode

• Standard mode
• Fast mode
• Teaching mode

Features of NAW-6100/NAW-6000

• PKG size： 2 to 150mm
• PKG shape： Round, square, polygonal
• Lid shape： Flat LID,Cap LID,LID with window It supports lid thickness up to 0.3 mm（model: NAW-6100）

It contributes to improve cycle time (Production efficiency)

• Automatic lid placement
• Automatic operation from lid placement to sealing.
• High speed welding (10mm/sec)

It contributes to improve yield.

• It suppresses misalignment with high-precision lid mounting accuracy.
• lid placement accuracy　±0.035ｍｍ(25×25mmPKG)
• Model NAW-6100 ensures sufficient seal width to reduce leak defects.

• It reduces heat storage and suppresses cracks.
• Optimum control such as split sealing is available which minimizes stress.

Welding start position, end position, and electrode width can be specified by the user.

• Various Operation modes available for R&D and mass production.
• PKG size 2~150mm – Rectangular,round,polygon.
• Easy Operation & Programming
• Automatic program verification

Single head type Semi-Automatic Parallel Seam Sealer

Features

Seam sealing power supply

• Dedicated seam sealing power supply developed in-house
• High speed and suppression of thermal effects. Up slope and down slope electric current control function. Monitoring function is equipped.

High performance head

• Lightweight head (Min. 300gf)
• Soft landing mechanism

Production mode

• Standard mode
• Fast mode
• Teaching mode

Vacuum Oven Chamber

• Large capacity chamber： Increased productivitye
• High-precision heating： Improved reliability

Parallel Seam Sealer Specifications

Features of Standard Model

• Small, inexpensive model with minimal functionality
• Compact pressure head for space-saving installation
• High energy efficiency with high frequency 48kHzOscillator is easy to install in automation
• Various Control Mode ( Time / Peake Power / Energy / External Sensor )
• Easy to read and to operate by TFT touch panel
• Monitoring function to judge whether the joining is good or bad (monitor value, OK/NG judgment)

Ultrasonic Generator Specifications Standard Model

Ultrasonic Head Specifications

Control Box Specifications

Features of High-End Model

• High Frequency 48kHz / High Power 600W.
• High Resolution Motor Drive.
• Various Control Mode　( Time / Peake Power / Energy / External Sensor )
• Displacement Control
• Various Monitoring Function for OK/NG Judgement
• Easy to read and operation by TFT touch panel
• Low temperature bonding with reduced thermal effects
• Spring Pressure Sync Mechanism

Displacement Control

Displacement control (Stop oscillation when it reaches to set displacement value) is available by using external sensor control function. Welding finishing appearance and welding strength can be stabilized by precise control of displacement amount of horn.

Applications

Ultrasonic Generator Specifications

Ultrasonic Head Specifications

Control Box Specifications

Linear Slider Drive Head Controller Specifications

Feature of SW-3500-20

• Spring Pressure Sync Mechanism
  Excellent response to the pressure variations prevents slip between horn and work, reduces ultrasonic energy loss and minimizes dust and waste.

• High Rigidity Pressure Mechanism
  Maintains very small deflections to ensure uniform weld side pressure.
• Unique, Original Design Ultrasonic Oscillation Frequency Automatic Tracking System.
  Ensures stable vibration amplitude during high loads.
• High Performance Depth Control (1μm Resolution Linear Scale)
  Oscillation is controlled by feedback of sinking of work and work height.
• 4 Types of Oscillation Control Method
  Time, Work Sinking Value, Work Height, Applied Energy

Easy Management, Easy Operation, Easy System Integration

EV High-voltage cables are made of copper or aluminum materials and are directly bonded using ultrasonic metal-joining technology because joining of terminal and wire requires removal of oxide film on surface.
Moreover, not all kind of ultrasonic metal welders can join the target works unless the power is properly used, and the quality of the product will be affected such as cable breakage or lack of strength.

95SQ High-voltage cables

10 kW Ultrasonic Metal Welder is developed with a power output that is suitable for joining 95 SQ copper cables and 120 SQ aluminum cables

Even thick cables can be joined quickly with high accuracy.

This article introduces features and specifications of the SW-D10KH-20/SH-H10K 10kW ultrasonic metal welder for EV high-voltage cables.

Features of high-power ultrasonic metal welder “SW-D10KH-20／SH-H10K”

Joining time less than 2 seconds

With industry-leading 10,000W output power, 95SQ wire harnesses can be joined in less than 2 seconds*.
*Excluding cooling time

Run chart function for Predicting replacement schedule of horns and oscillators

Run chart function is equipped as standard which monitors joining result with time history.
Centralized monitoring of parameter values and external sensor values improves maintainability of the equipment.
It can also be used to predict when to replace horns and to detect signs of possible failure.

Saving joining result data and data output

Judgment Function

The SW-D10KH-20 ultrasonic generator is equipped with a comparison function that monitors oscillation frequency, oscillation time, peak power, etc. and compares them with upper and lower limit thresholds.
It can be used for OK/NG judgment and fault detection during production.

External IO interface for automated machine installation

To facilitate integration into an automated machine, an external IO input/output port is provided to monitor and control the status of the ultrasonic generator.

Control BOX UA-C02（Option）

It is used for setting generator (main unit setting such as joining conditions and IP address), software UPDATE, and saving settings to USB memory.

Features

• Intuitive operation：10.4” touch panel LCD (W640xH480)
• Connecting cable ：Standard 1.5m, extension cable 3.0m,5.0m,10.0m (Option)
• Hot Swap is supported
• Display: Japanese, English, Chinese are supported

Control BOX UA -C02

Model for automated machine installation

It consists of ultrasonic generator and oscillator.
The ultrasonic generator detects the start signal from outside and starts oscillation. Joining conditions and equipment settings can be set via RS-232C or Ethernet.
The optional control box UA C02 can also be connected to set the joining conditions and equipment setting

Ultrasonic Generator SW-D10KH-20 and Oscillator

Ultrasonic Generator Specifications

Items	SW-D10KH-20
Rated Output	10,000W
Frequency	20kHz
Power Supply Voltage	3-phase AC200Vー240V±10% 50/60Hz
Power Requirements	13,000VA
Oscillation Method	Digital Automatic Frequency Tracking Method (D-ATHMOS）
Oscillation Control Mode	Timer / Energy / Peak Power / Height / Depth / External Sensor / Continuous
Monitor Display	Oscillation frequency, Oscillation Time, Peak Power, Energy, Hight, Depth, External Sensor, Descending Speed, Pressure, Pneumatic Pressure ＊For external sensor display, unit of voltage, current, and temperature can be changed.
Display, Operation	Display on the main unit and on the control box
Interface	External IO×１, Analog IO×1, Emergency Stop Output ×2, Interlock×2, RS-232C×1, LAN×1, USB memory ×1
Operating Environmental Temperature	5℃～40℃ （No freezing）
Operating Environmental Humidity	Less than 85％ （No condensation）
Storage Environmental Temperature	-10℃～60℃
External Dimensions(mm)	W496ＸD558ＸH229mm（Including protrusions）
Weight	≒32kg

Ultrasonic Head Specifications

Items	SH-H10K
Pressure Method	Pneumatic cylinder
Min. Pressure	3,000N
Max. Pressure	10,000N
Length Measurement	Linear Scale (0.001mm resolution）
Required Pneumatic Source	Dry Air (0.6MPa)
Horn Strone	75mm
External Dimensions(mm)	W410xD665xＨ1045（Incluing Oscillator）
Weight	≒250kg

Control BOX UA-C02 Specifications

Items	UA-C02
Screen	Touch panel color LCD W640xH480 pixels
Operating Sound	Yes
Power Supply	Power supply from the generator
Cable Length	1.5m（Option：3m,5m,10m cable）
External Dimensions　(mm)	W283xD233xH52(Excluding protrusions）
Weight	≒2.0kg

EV High Voltage Cables Welding Machine SE-10K

Dedicated harness welding system incorporating 10kW ultrasonic metal welder SW-D10KH-20.

Features

• Number of joining condition registration: 31
• Recording and external output of production history
• Joining quality judgment function
• Monitoring function
  • Graphic display of monitor value
  • Run-chart display
• Language display: English, Japanese, Chinese

SE-10K Specifications

Item	SE-10K
Frequency (kHz)	20
Generator power (W)	10,000
Weld force max (N) at 6 bars	10,000
Stroke / Revision stroke	75mm
Outside dimensions incl. HMI operating cockpit (mm)	906(H)×1833(H)×1214(D) （Excluding protrusions）
Control panel (weld process control)	10.4“/7 ” Touchscreen
Operating modes	8
Application memories	31
Number of stored welds	100graphics/10,000,000data
Number of controllable auxiliary functions (optional)	3

An ultrasonic horn acts as a resonator, with half the waveform as the basic unit, efficiently relaying the vibration energy.

Ultrasonic Horns

Ultrasonic cutter applies ultrasonic vibration of 28,000 times per second (28 kHz) to the blade to make it vibrate. The ultrasonic vibration enables smooth, clean cuts with less force than with ordinary cutter.
Ultrasonic cutters can easily cut resin, rubber, non-woven fabrics, and cardboard. They are not only easy to maintain but also environmentally friendly.

Handheld type ultrasonic cutter HW-D250H-28/HW-D250S-28

Replaceable blade type

Interchangeable cutter blade is used at the tip of the horn.

Blade type

Industrial Cutter For cutting resin and rubber

lade width　30ｍｍ　50ｍｍ

Features of W3000 Series

• Pressure Triggered Operation
  Changing horn height will not affect the timing of the oscillation (No adjustment required)
• Easy-to-read Display Shows Two-step Power Switching
• Adjustable Soft-start
  Work piece stresses are reduced by adjusting oscillator starting point.
• Oscillation Amplitude is Continuously Variable between 30-100%
• Standard Equipment Includes Frequency Monitor, Amplitude Adjustment Mechanism and Ultrasonic External Output

Ultrasonic generator Specifications

Welder Unit Specifications

Features of HW-D Series

1. Peak power control mode equipped

   When a boss is completely crushed in process of plastic caulking, load resistance to ultrasonic vibration increases, which makes sharp increase of power (W). Stable caulking quality can be obtained by controlling to stop oscillation when specified power is reached.

2. Supports minute work (60kHz)

   Quick welding start contributes productivity improvement.
   Suppress buckling of small size boss to contribute to higher yield.

Ultrasonic generator Specifications

*Peak power is 5W step

Handheld unit Specifications

Features of SW-D Series

Features of FG-500

Data display function
Displays status of pressure in waveform, bar graph, and numerical values. Color LCD screen provides excellent visibility.The result of judging whether the applied pressure is over or under can be confirmed by the color change.

TEDS function (automatic sensitivity calibration function)

The system reads the information from the pressure sensor when the power is turned on and completes calibration automatically.
Manual input of rated output values is no longer required, by which setting errors are eliminated.

Data collection function

800 sensor data can be stored in the main unit’s memory. It is also possible to save 8 graph data

Multi-power supply support

Selectable AA batteries or USB bus power.

Others

Disconnection check function
Peak hold function, etc.

Supplies Specifications of FG-500

Sensor　Tip　Shape

Data Management Software　 FgDataPicker

Free PC software to manage data measured with FG-500.
In addition to saving measurement data in CSV format, saved graph data and numerical data can be checked.

Operating Environment of FG-500

• System Requirements
  Computer with Intel Core 2 Duo processor or higher.
  2GB or more memory.
• Supported OS
  Windows 10 (32-bit and 64-bit versions)
  Windows 11

Heater Tip for Pulse Heat (Hot Bar) Soldering Machine SHTH Series

Standard Heater Tip: HT- W(plate thickness)- L(tip length)　Unit: mm

Custom-ordered Heater Tip　Unit: mm

Applicable plate thickness: 0.5 / 0.8 / 1.0 / 1.2 / 1.6 / 2.4 / 3.0 / 3.2 / 4.0
If special requirement like step shape, chamfering or others is required, please consult us by specifying them on the drawing.

Shank forPulse Heat (Hot Bar) Soldering Machine. Unit: mm

Shank for Reflow System Head SHTH Series

These metal fittings are attached to the system head to mount the heater tip/heater tool.

SHTH-S

SHTH-L

SHTH-S-T５-BL

Shank for NA-66

Conversion shank for system head　(NA-15X series)

Heater tip for heat caulking

Heater Tool for Pulse Heat (Hot Bar) Soldering Machine SHTH Series

This type Tool is a custom-ordered item.

This Reflow Head for the pulse heat or the Hot Bar Soldering Machine is an air-driven type head. It combines the drive unit and pressure unit in a single unit, making it suitable from development to mass production.

Air Drive Type NA-66

Linear Slider Drive Head Controller & Linear Slider Drive Unit for Pulse Heat (Hot Bar)

Supports precision joining with 1 micron motor drive resolution.
The electric slider drive head controller and the electric slider drive unit are used in combination.

Features of CNT-320B

• It provides intuitive operation by color touch panel and lever jog switch
• Soft-landing process with a slow moving speed of 0.1mm/sec is provided
• Compatible to high pressure welding processes up to max. 300 N force. (When NA-202PB-B is used)
• Seven operation conditions can be saved

Supplies Specifications of CNT-320B

Air Drive Unit for Pulse Heat (Hot Bar)

Manual Drive for Pulse Heat (Hot Bar)

Heater Tip Type Reflow System Head

• Because of the Vertical Direct Force Application Mechanism, There is No Deflection by the Applied Force
• Long Life is Realized by Use of a Photo Senso

Heater Tip Type NA-111, NA-112

Items	NA-111	NA-112
Pressure Range	0.7 – 5N	5 – 65N
Pressure Method	Spring
Stroke	It’s up to Drive Unit
Drive Method	Electrical slider (NA-201PB-B), Air (NA-221), Manual (NA-231)
Dimension	W106 x D48 x H287mm	W106 x D48 x H285mm
Weight	≒0.6kg	≒0.6kg

Heater Tool Type Reflow System Head NA Series

• Provided with Air Cooling Port and Flatness Adjustment Function
• Water Cooled Shank is Equipped as Standard (NA-154, NA-155)
• Heater Tip can be Used by Use of a Conversion Shank

Heater Tip Type NA-111, NA-112

• Items	NA-151	NA-152	NA-153	NA-154	NA-155
  Pressure range	1.2 – 7N	5 – 70N	20 – 150N	40 – 300N	100 – 600N
  Pressure method	Spring
  Stroke	It depends on adapted drive unit.				30mm
  Drive method	Electrical slider (NA-201PB-B), Air (NA-221), Manual (NA-231)			Electrical slider (NA-202PB-B), Air (NA-222)	Air
  Dimensions	W124 x D54.8 x H298mm			W145 x D64.5 x H332mm	W217 x D230 x H700mm
  weight	≒ 1kg			≒ 2.2kg	≒ 20.1kg

• Pencil type (build-to-order) Reflow System Head NA Series

• Spring type (300N)

  Item	Spring type (300N)
  Dimensions	W26.2 × D101 × H196.2mm
  Weight	820g

Spring type (65N)

Item	Spring type (65N)
Dimensions	W21 × D47 × H192.1mm
Weight	360g

Normal type

Item	Normal type
Dimensions	W18 × D42 × H166.9mm
Weight	160g

High Power Type Pulse Heat (Hot Bar Soldering Machine) PHU-35 is suitable for heat caulking of plastic cases, wide size ACF and soldering.
High Power Type with separate power supply and transformer, suitable for mounting on automatic machines.

Feature of PHU-35

• High Reliability Joining
  Apply pressure while controlling heating and cooling to prevent workpiece shifts during the joining process.

  Variable Temperature Profile
  Minimize thermal impact on peripheral components with localized and instantaneous heating.

  High Reproducibility
  Ensure consistent temperature and time control using digital PID, eliminating the need for operator expertise.

  Pb-Free Compatibility
  Easily handle Pb-free solder with higher temperature settings and longer heating times.

  User-Friendly Interface
  Connect seamlessly to external equipment and automated systems via the standard RS-232C&I/O interface.

  Advanced Monitoring Functions
  Monitor temperature (average and peak values) and detect anomalies such as excessive temperature rise or thermocouple disconnection.

  Additional Features

  • Memory for 15 setting conditions
  • Electric valve control for the heater tip and tool
  • Auxiliary thermocouple monitoring

Pulse Heat (Hot Bar) Soldering Power Supply Specifications

Feature of TCW-315

High Reliability Joining

Ensure stable joining as heating and cooling occur while applying pressure, preventing workpiece shifts during the process.

Variable Temperature Profile

Local and instantaneous heating minimizes thermal impact on surrounding components, protecting them from damage.

High Reproducibility

Achieve consistent temperature and time control with digital PID, ensuring reliable results without requiring operator expertise.

Pb-Free Compatibility

Easily accommodate Pb-free solder by adjusting to higher temperatures and longer heating times.

User-Friendly Interface

Connect seamlessly to external equipment, including automated systems, through the standard RS-232C&I/O interface.

Comprehensive Monitoring Functions

Monitor temperature (average and peak values) and detect anomalies like excessive temperature rise or thermocouple disconnection.

Additional Features

• • • Memory for 15 setting conditions
    • Electric valve control for the heater tip and heater tool
    • Auxiliary thermocouple monitoring

Pulse Heat (Hot Bar) Power Supply Specifications

Feature of TCW-DP100

High Precision Displacement Control
Control the overtravel amount with 1μm resolution displacement feedback, ensuring consistent melting performance.
Wide Range of Monitoring Functions (Temperature, Displacement)
Monitor key parameters such as temperature and displacement to optimize your process.
Digital Temperature Control
Achieve high-speed and accurate temperature regulation through the digital PID control method, making this unit ideal for fine wires and micro-miniature tasks.
Release Function
Secure the optimal solder thickness between components after heating for improved results.
Four Stage Heating
Configure various temperature profiles to handle a wide range of applications effectively.
Built-in Linear Slider Drive Control
Optimize the process with a built-in linear slider drive control for precise movement.
User-Friendly Interface
Easily integrate with external equipment using the standard RS-232C&I/O interface, ideal for automated systems.

TCW-D100B Monitor

Control the amount of penetration

Prevention of loose wire (damage reduction)
Prevention of bridge

Cross section of strand wire

Pulse Heat (Hot Bar) Power Supply Specifications of TCW-DP100

* Model TCW-DP100B must be used in combination with reflow head linear Slider Drive Unit

Materials of Electrode

The list below shows rough standards to choose materials for an electrode, though it may be changed according to its surface treatment or dimensions.

RWMA stands for The Resistance Welding Manufacturing Alliance.
IACS stands for International Annealed Copper Standard.

Shape of Electrode EH/EP/EO/EL Series

Electrode Number	Shape	Applicable Weld Head
EH-062-02A		NA-121 NA-141
EH-125-02A EH-125-03 EH-125-20		NA-121 NA-122 NA-123 NA-141 NA-142 NA-143 NA-60A
EH-125-00C EH-125-11A EH-125-13C
CC Alloy (3.2φ)
EP-711-00F EP-711-02F		NA-131 NA-132 NA-141 NA-142
EP-406-00F EP-406-02FA
Molybdenum Square Bar

Electrode Number	Shape	Applicable Weld Head
EH-250-02A EH-250-03		NA-122 NA-123 NA-124 NA-142 NA-143 NA-60A NA-43
EH-250-00C EH-250-11A EH-250-13C
EO-250-02A EO-250-03
EO-250-00B EO-250-11A EO-250-13A
EH-250-02S
EH-250-00SB EH-250-13S
CC Alloy (6.4φ)

Electrode Number	Shape	Applicable Weld Head
EH-80-00		NA-124
EH-60C
EH-F-00		NA-125
EH-F-02
EH-200-00A		NA-126
EH-200-02A
EH-125-02E EH-125-20E		NA-141 NA-142 NA-143

Electrode Number	Shape	Applicable Weld Head
EL-125-02A EL-125-03		NA-54A
EL-125-00B EL-125-11A EL-125-13A
EL-54LA		NA-54LA
EH-57A-02A		NA-57A

Weldability by Resistance Welding for Each Material

This table is intended to be a guideline only, and it should not be interpreted as guaranteeing the welding result. Please feel free to consult with us as we will be pleased to sample test for you.

• RWMA for the electrode material indicates the specifications by Resistance Welding Manufacturing Association.

This equipment employs the MCW-700 transistor type resistance welder to perform pattern repair of printed wiring boards. The welding head has direct vertical pressure and left-side and right-side electrodes move independently by which stable parallel gap welding is available.

Composition of PWB

1. Transistor Type Welding Power Supply, MCW-700
2. System Head, NA-131 or NA-132
3. Manual Drive, NA-231
4. ELP Base, NA-311
   Dimension: W760×D760×H238 mm
5. Microscope Set

* In addition to the above, weld cable (SFC-22-300-DD-97) and actuate cable (SH-TR-500) will be required.

Feature of QC-450

• Simultaneous measurement and judgment of up to 10 items
  Current (RMS / PEAK), voltage (RMS / PEAK), weld time, displacement, pressure, conduction angle, external analog x 2

• 2 analog inputs
  Analog signal input such as temperature sensor can be utilized

• 2 divisional measurement
  2-stage welding is also measured and judged respectively

• Maximum sampling frequency 50kHz
  Weld time resolution 0.02ms. It also supports transistor type welding power supply

• Process control output function
  Hi, Lo setting and alarm output can be performed for up to 6 types of sensor input signals.

• Displacement and pressure can be measured at the same time. Signal output is available based on set threshold.
• Ethernet communication function is equipped as standard

Versatile monitor functions

Visualization of welding process

• WAVE VIEW Mode
  Measurement results (waveforms) of up to 10 items such as current, voltage, power, resistance, displacement, and pressurization are displayed.

• RUN CHART Mode
  2 items from the measurement data are selected and displayed 200 RBI continuous graphs (dots).

• OPERATE VIEW Mode
  Measurement results (numerical values) of up to 10 items such as measured values, judgment results, and calculated values are displayed.

Supplies Specifications

Item		Specification
Measurement		Current（RMS/PEAK）, Voltage（RMS/PEAK）, Weld time （Weld cycle), isplacement, Pressure, Conduction angle, External analog X2
Monitor Display		Current（RMS/PEAK）, Voltage（RMS/PEAK）, Weld time （Weld cycle), Displacement, External analog X2 Pressure, Conduction angle, Power, Resistance, Calculated value
Waveform Display		REAL Current, AVE Current, REAL Current, AVE Current, Power, Resistance, Displacement, Pressure, External analog X2
Run Chart Display		PEAK Current, RMS Current, PEAK Voltage, RMS Voltage Power, Resistance, Displacement, Pressure, External analog x2, Calculated value, Time
Current Measurement Range		50～2,000A、100～20,000A、1,000～100,000A
Time Measurement Range		0.00～3000.00ms、0.0～300.0CYC
Display		5.7” color LCD touch panel
Number of Conditions		255
Printer		Thermal printer
Interface	I/O	DC24V NPN, PNP, and external power Judgment output : 10 lines Process control output : 6 lines
	Communication	Ethernet
	Memory Card	CF Card
Input Power		AC100 to 240V ±10% 　50/60Ｈｚ
Dimension		W170 x H256 x D338mm
Weight		≒5.6ｋｇ

* Toroidal Coil / Toroidal Coil (x10) / AC Cable are sold separately
* Optional board is required for measurement of displacement・pressure. Also, sensors are separately sold.

Toroidal Coil

Toroidal Coil (x10)

Feature

We designed the welding machine series with various handy types to tackle difficult objects, especially in areas prone to jamming, using a fixed type of weld head. The electrodes remain stable without any side-to-side rocking motion. Its compact and lightweight build allows operation with minimal power.

Supplies Specifications of NA-58A

Feature

We designed the welding machine series with various handy types to tackle difficult objects, especially in areas prone to jamming, using a fixed type of weld head. The electrodes remain stable without any side-to-side rocking motion. Its compact and lightweight build allows operation with minimal power.

Supplies Specifications of NA-54A

Feature

We designed the welding machine series with various handy types to tackle difficult objects, especially in areas prone to jamming, using a fixed type of weld head. The electrodes remain stable without any side-to-side rocking motion. Its compact and lightweight build allows operation with minimal power.

Supplies Specifications of NA-54LA

Feature

We designed the welding machine series with various handy types to tackle difficult objects, especially in areas prone to jamming, using a fixed type of weld head. The electrodes remain stable without any side-to-side rocking motion. Its compact and lightweight build allows operation with minimal power.

Supplies Specifications of NA-54A

Opposed head NA-60A

NA-60A is a general-purpose type opposed welding head.
It can be used for a wide range of applications from welding of various electronic parts, switches, relay contacts, clocks, and cameras that require reliability and precision to weld various mechanical parts.

Supplies Specifications

Linear Slider Drive Head Controller & Linear Slider Drive Unit for Resistance Welder

Supports precision joining with 1 micron motor drive resolution.
The electric slider drive head controller and the electric slider drive unit are used in combination.

Supplies Specifications of NA Series

Electrode Accessory

Shift Type

Straight Type

Upper Electrode Accessory of NA Series

Head	Electrode (CrCu)	Electrode (Mo)	Type	Holder/Horn	Clamp
NA-121	EH-062-02	–	Straight	S121-16THD*	–
			Shift	S121-16HORN	S121-CLMP
	EH-125-02	EH-125-00	Straight	S121-32THD	–
			Shift	S121-32HORN	S121-CLMP
NA-122	EH-125-02	EH-125-00	Straight	S122-32THD*	–
			Shift	S122-32HORN	S122-CLMP
	EH-250-02S	EH-250-00S	Straight	S122-64THD	–
			Shift	S122-64HORN	S122-CLMP
NA-124	EH-250-02S	EH-250-00S	Straight	S124-64THD	–
	EH-60-C	EH-80-00	Straight	S124-80THD*	–

The mark is attached as a part of welding head.

Lower Electrode Accessory of NA Series

Head	Electrode (CrCu)	Electrode (Mo)	Type	Holder/Horn	Holder Base/Clamp
NA-121	EH-062-02	–	Straight	S12X-16BHD	12X-B-F
			Shift	S12X-16BHORN	12X-BS
	EH-125-02	EH-125-00	Straight	S12X-32BHD	12X-B-F
			Shift	S12X-32BHORN	12X-BS
NA-122	EH-125-02	EH-125-00	Straight	S12X-32BHD	12X-B-F
			Shift	S12X-32BHORN	12X-BS
	EH-250-02S	EH-250-00S	Straight	S12X-64BHD	12X-B-F
			Shift	S12X-64BHORN	12X-BS
NA-124	EH-250-02S	EH-250-00S	Straight	S12X-64BHD	124-B-F
	EH-60-C	EH-80-00	Straight	S12X-80BHD	124-B-F

System Head Accessories of NA Series

Lower Holder Accessory

Lower Holder /Lower Holder Base

Lower Electode Stage

 

Lower Stage

Stage 11X-BS

Leveling Stage 11X-BS-F

11X-BS-F-MM

Base, Pallet and Microscope Set

Microscope, Microscope Mounting Stand, LED Light

Pallet

Base NA-301,NA-302P

Weld Cable

Features of NA Series

Supplies Specifications of NA Series

NA-121

NA-122

NA-124

Items	NA-121	NA-122	NA-123	NA-124
Pressure Range	0.7 – 5N	5 – 65N	20 – 150N	40 – 300N
Pressure Method	Spring	Spring	Spring	Spring
Drive Method	Option: Motor, Air, Manual	Option: Motor, Air, Manual	Option: Motor, Air, Manual	Option: Motor, Air
Diameter of Electrode	Φ1.6mm	Φ3.2mm	Φ6.4mm	Φ8.0mm
Dimension	W74 x D48 x H285mm	W82 x D50 x H301mm	W82 x D50 x H301mm	W97.8 x D56.6 x H326mm
Weight	≒0.6kg	≒0.8kg	≒0.8kg	≒1.5kg

NA-125

NA-126

Items	NA-125	NA-126
Pressure Range	100 – 600N	300 – 1800N
Pressure Method	Spring	Spring
Drive Method	Air	Air
Diameter of Electrode	Dedicated Electrode Attached (EH-F-02)	Dedicated Electrode Excluded (EH-200)
Dimension	W212.2 x D204.0 x H794.5mm	W309 x D315 x H908mm
Weight	≒21.5kg	≒60kg

NA-131

NA-132

Items	NA-131	NA-132
Pressure Range	0.7 – 5N	5 – 65N
Pressure Method	Spring	Spring
Drive Method	Option: Motor, Air, Manual	Option: Motor, Air, Manual
Diameter of Electrode	□3.2mm	□3.2mm
Dimension	W76 x D51 x H299mm	W76 x D51 x H299mm
Weight	≒0.7kg	≒0.7kg

NA-142

NA-143

Items	NA-141	NA-142	NA-143
Pressure Range	0.5 – 5N	5 – 65N	40 – 150N
Pressure Method	Spring	Spring	Spring
Drive Method	Option: Motor, Air, Manual	Option: Motor, Air, Manual	Option: Motor, Air
Diameter of Electrode	Φ3.2mm	Φ3.2mm	Φ3.2mm
Dimension	W135.2 x D49.8 x H268mm	W152.2 x D49.8 x H268mm	W174.2 x D61.8 x H302mm
Weight	≒1.3kg	≒1.6kg	≒2.7kg

Linear Slider Drive Head Controller & Linear Slider Drive Unit for Resistance Welder

Supports precision joining with 1 micron motor drive resolution.
The electric slider drive head controller and the electric slider drive unit are used in combination.

Features of CNT-320B

CNT-320B

NA-202PB

Features of NRW-DC150A

Features of MCW-700/MCW-750

Features of NRW-IN4200

Graphic Display of Welding Waveform

Features of NRW-IN400PA

• Switchable Inverter Frequency
  The model standard operating frequency is 2000Hz (energization time resolution 0.5ms) with the option to switch to 4000Hz (energization time resolution 0.25ms) or 5000Hz (energization time resolution 0.2ms).  The optimal frequency can be selected that realizes high-quality welding with less current ripple based on the workpiece.
• 127-Step Free Style Profile
  The operator has the option to set “SLOPE”, “WELD” and “COOL” arbitrarily with up to 127 steps as a standard feature. Multi-stage slope welding and other multi-stage welding, such as pulse 63-stage welding, are possible.  This feature allows high quality joining by precise heat input control for both resistance weld and resistance heat applications.
• 1 ms Variable Weld Stop Control
  Reduce the margin of error in the workpiece displacement.
• Multi-Transformer Suppor
  The Trans Switch option allows the user to connect up to 4 transformers to one welding controller power supply using a transformer switch.  With this option multiple welding processes can be implemented using a single welding controller and multiple transformers.
• This provides the client with maximum flexibility while maintaining production capacity and capabilities.  In addition, equipment installation costs can be reduced and the load on power equipment in the factory can be reduced (load leveling).
• Simultaneous pressurization, sequential welding and installation of equipment for multiple processes are also possible.In addition, the Transformer Relay Box option allows the user to connect to existing transformer models.
• Welding Parameter Compensation
  To perform optimum welding, the standard programmed weld parameters are fine tune adjusted based on changes in room and electrode temperatures. The “base or typical” welding parameters are stored for each program number.  During the actual weld, parameters are compensated according to changes in room temperature and electrode temperature as monitored by the system.  This allows for more consistent bonds that are not, or at least minimally, affected by changes in the ambient environment.
• Dust-Proof, Reinforced Structure
  Automated systems integration is easier using the model program box which includes remote control.
• Multiple Power Supply Capability
  The model can operate on three-phase power supplied from AC200 to 480V without changing or modifying the standard system welding power supply.

Multi-Transformer Support

Features of NRW-IN900P

Specifications of NRW-IN900P

Resistance Welding Transformer Specifications

Application example

JAXA Qualified EEE Parts SAPJ Series

Features of SAPJ Series

• Point Of Load (POL) DC/DC converter for space applications
• Non isolated synchronous buck converter
• Low voltage, high current power distribution system for FPGA, MPU and Memory
• High efficiency up to 92%
• Preset output voltage : 1.5V, 3.3V
• Output current range : 0A to 3A (1.5V), 0A to 2A (3.3V)
• Input voltage range : 4.5V to 16V
• Adjustable output voltage : 1.2V to 3.3V
• Output overcurrent limit
• Output overvoltage limit
• External ON/OFF control
• TID : 1kGy(Si)
• SEE : 64MeV/(mg/cm2)
• Size: 15mm x 19mm (thickness:6mm)
• Weight: 7.2g maximum

Related Documents of SAPJ Series

These documents are available for download from “Database of JAXA Qualified EEE Parts and Materials”

Note: At all the usage condition ranges, considering capacitance change affected by such value variations, temperature characteristics and bias properties. From ESR point of view, it is recommended to use multiple fixed chip ceramic capacitors connected in parallel.

Recommended Operating Conditions of  SAPJ Series

Line up

High quality thermal image by the latest VGA detector

“TS600 Series” provides sharp and clear thermal image by the latest high sensitive & resolution VGA (640 x 480 pixel) detector.

High Accuracy

“TS600 Series” enables you to make measurements with an ±2°C or ±2% accuracy of reading. This meets the needs in the markets of process monitoring.

Wide Range up to 1500°C

• High temperature measurement meets the needs of the various markets:
  • Temperature monitoring of die-casting metal mold
  • Temperature monitoring of furnace materials on steel mills or plants
  • Temperature monitoring of metal or glass products

Smaller, Lighter & Lower-Power Consumption

We have achieved to reduce the volume by about 50%, the weight by about 30% and the power consumption by about 20% compared “TS610” with our conventional model.

“SDK” is standard accessory

You can develop your unique system and application software by bundled Software Development Kit (SDK).

Features of TS600 series

• “TS600 series” can be added on to existing control systems via Ethernet by connecting to Modbus-compatible devices and DCS (Distributed Control System) such as Data Logger.
• “TS600 series” corresponds to ONVIF (Open Network Video Interface Forum) protocol which is generally used in video surveillance system. Therefore, the camera can easily add on to the network of existing video surveillance system. Additionally, NTSC/PAL video output is available.
• Maximum 32 monitoring areas can be set to free shapes by using bundled software “Remote Program”.
• Masking of excluded areas from monitoring can be also setting.
• “Dual Alarm System” can be built by using “Alarm Signal Output Function” on-board this camera and alarm signal output of PC. That will be helpful to avoid un-monitoring caused by abnormality communication system.
• “Wired Remote Control Unit” is very useful for easy and efficiently setting camera when adjustment and maintenance.

Specifications of TS600 Series

Lineup

• For these applications:
  • Temperature monitoring of die-casting metal mold
  • Fire monitoring of refuse bunker at the wide angle
• The lens can be flexibly customized for your request

Specifications

Measurement Distance and Field of View

Interface