IHARA On-Site Flange

Product Made In Japan
Manufacturer: IHARA SCIENCE CORPORATION
Model: On-Site Flange

Features

The 『On-Site Flange』 enables piping connections without welding. By utilizing a dedicated tightening device onsite, even individuals without specialized skills can easily and reliably set up connections. No welding work allows
for quick performance of piping maintenance tasks. This product achieves welding-equivalent strength by swaging the sleeve onto the piping. Pre-welding fire prevention measures are unnecessary, and processes like post-weld acid washing are not required. This significantly reduces downtime for facility operation and facilitates easy recovery during troubleshooting.

+ Sleeve securely swages onto the pipe 

Pressure testing on Sch160 pipe under more than 140MPa
No leak! No pull-out! No abnormality!

+Significant reduction in piping man-hours ! 

Basic Specifications

【1. Specifications】

Rated pressure 21MPa ※
Size 15mm (1/2″) ~ 50mm (2″)
Temperature -20℃ ~ 90℃ (O-ring: NBR)
Material Carbon/Stainless steel
Fluid Hydraulic oil, Water

※ Please contact us if you require specifications above the rated pressure.

2. Primary Materials

Number Parts name Material
Flange SS400 equivalent / SUS304 equivalent
Brim C45E4 / SUS304
Sleeve Carbon steel / SUS316
O-ring NBR
Ref. ⑤ Hex cup bolt SCM435 / SUS304 equivalent
Ref. ⑥ Washer Carbon steel / SUS304 equivalent
Ref. ⑦ Hex nut Carbon steel / SUS304 equivalent

【3.Applicable pipe standards (for reference)】

(1) JIS G 3454 Carbon steel pipes for general service: STPG 370
(2) JIS G 3455 Carbon steel pipes for high pressure service: STS 370
(3) JIS G 3456 Carbon steel pipes for high temperature service: STPT 370
(4)SUS 304TP and SUS 316TP specified in stainless steel piping for JIS 3459 piping

Table On-Site Flange Applicable pipe outer diameter dimensions and tolerances※

Nominal pipe outer dia (/) (mm) tolerances
A B
15mm (1/2″) 21.7 ± 0.3 mm
20mm (3/4″) 27.2 ± 0.3 mm
25mm (1″) 34 ± 0.3 mm
32mm (1 • 1/4″) 42.7 ±0.8%
40mm (1 • 1/2″) 48.6 ±0.8%
50mm (2″) 60.5 ± 0.3 mm

Tolerances are in accordance with JIS G3454 Outer Diameter Tolerances for Cold-Finished Seamless Steel Pipes.
However, 50mm (2”) alone has strict allowable tolerances.

 OSF‐SA・OSF‐SB Dimension Table

Unit: mm

Nominal
Size
Pipe Size A A(min) A(max) B C d1 d2 d3 d4 d5 L1 L2 O ring Ref.
Bolt
OSF-SA-15 /OSF-SB-15 15A (1/2B) 54 53 58 36 22 40 16 30 22.3 11 19 30.4 G25 MIO
OSF-SA-20 /OSF-SB-20 20A (3/4B) 58 57 62 40 22 45 20 35 27.8 11 19 29.7 G30 MIO
OSF-SA-25 / OSF-SB-25 25A (IB) 68 67 73 48 28 55 25 40 34.6 13 23 36.4 G35 M12
OSF-SA-32 /OSF-SB-32 32A (1 • 1/4B) 76 73.5 81 56 28 65 31.5 45 43.3 13 31 47.7 G40 M12
OSF-SA-40 / OSF-SB-40 40A (1 • 1/2B) 92 88.5 98 65 36 72 37.5 55 49.2 18 31 47.7 G50 M16
OSF-SA-50 / OSF-SB-50 50A (2B) 100 98 106 73 36 84 47.5 65 61 18 37.5 60 G60 M16

 OSF‐HA・OSF‐HB Dimension Table

Nominal Size Pipe Size A A(min) A(max) B C dl d2 d3 d4 d5 LI (L2) 0 ring Ref.
Bolt
OSF-HA-15 / OSF-HB-15 15A (1/2B) 63 62 67 40 22 40 16 30 22.3 11 19 30.4 G25 MIO
OSF-HA-20 / OSF-HB-20 20A (3/4B) 68 67 72 45 22 45 20 35 27.8 11 19 29.7 G30 MIO
OSF-HA-25 /OSF-HB-25 25A (IB) 80 78.5 85 53 28 55 25 40 34.6 13 23 36.4 G35 M12
OSF-HA-32 /OSF-HB-32 32A (1 • 1/4B) 90 88.5 95 63 28 65 31.5 45 43.3 13 31 47.7 G40 M12
OSF-HA-40 / OSF-HB-40 40A (1 • 1/2B) 100 98 106 70 36 72 37.5 55 49.2 18 31 47.7 G50 M16
OSF-HA-50 / OSF-HB-50 50A (2B) 112 108 118 80 36 84 47.5 65 61 18 37.5 60 G60 M16

Swaging jigs and procedures for sizes 15A(1/2B)and 20A(3/4B)

Swaging jigs and procedures for sizes 5A(1/2B)〜50A(2B)

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