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Fukudaco SmartCheck Condition Monitoring Device

Manufacturer: Fukudaco

Overview

SmartCheck is a condition-monitoring device that monitors vibration and temperature. By detecting the specific vibration frequencies associated with mechanical element failures, it can identify abnormal vibrations that could lead to unexpected equipment shutdowns and pinpoint the malfunctioning mechanical components.

Applications

  • Condition monitoring of various production equipment (rotating machinery)
  • Pumps
  • Motors
  • Fans
  • Gearboxes
  • Belts
  • Compressors
  • Vibrating screens

Features

  • Condition monitoring through a wide range of vibration (0.8–10kHz) and temperature (-20°C to +70°C)
  • Automatic FFT analysis with two-stage alarm notification
  • Preloaded with numerous measurement templates to cover various production equipment
  • Alarm thresholds are adjustable to match operating conditions, even with variable speed and load fluctuations

Benefits of Vibration Condition Monitoring

In bearing damage, which often causes production equipment downtime, the operational status generally changes in the following order:

  1. Vibration
  2. Unusual noise
  3. Temperature rise
  4. Bearing seizure

Therefore, monitoring vibrations enables the earliest detection of equipment abnormalities.

Equipment monitoring network connection example

Fukudaco

Specification

Measurement Detection target Vibration and temperature
Frequency Measurement Range 0.8Hz to 10kHz
Temperature Sensor Measurement Range -20℃ to +70℃
Sensors Internal Specifications 1-axis piezo acceleration sensor + temperature sensor
Operating temperature limit -20℃ to +70℃
Protection rating IP67
Body dimensions 44mm x 57mm x 55mm
Installation Method 4 types of installation methods:
① Screw-in ② Magnet ③ Taper adapter ④ Adhesive
Others Power supply DC 16-32 V or PoE (Power over Ethernet)
Communication protocol SLMP
OPC-UA

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