Fushiman PMD31P/LP And PLG61-2P Hybrid Pressure Reducing Valves

Manufacturer:  Fushiman Co.,LTD.
Model: PMD31P/LP And PLG61-2P

PMD31P Type Pressure Reducing Valve for Gas

Model Nominal Diameter Primary Pressure Secondary Pressure Range Max Operating Temperature Main Body Material Connection
PMD31P 15~100 MAX. 1.0MPa 0.035~0.7MPa 80℃ FC Flange

PMD31LP Type Pressure Reducing Valve for Gas

Model Nominal Diameter Primary Pressure Secondary Pressure Range Max Operating Temperature Main Body Material Connection
PMD31LP 15~100 MAX. 0.4MPa 0.01~0.05MPa 80℃ FC Flange

PLG61-2P Type Pressure Reducing Valve for Gas

Model Nominal Diameter Primary Pressure Secondary Pressure Range Max Operating Temperature Main Body Material Connection
PLG61-2P 15~50 MAX. 400kPa 0.5~20kPa 80℃ FC Flange

PMD31P Type Pressure Reducing Valve for Liquid Use

Model Nominal Diameter Primary Pressure Secondary Pressure Range Max Operating Temperature Main Body Material Connection
PMD31P 15〜100 MAX. 1.0MPa 0.035~0.7MPa 80℃ FC Flange

New Product

  • Maintains the characteristics of a self-operated pressure reducing valve that responds sensitively and accurately to load fluctuations while achieving an offset comparable to other valves.
  • Compared to conventional models, it offers an increase in nominal flow rate (Cv value) (our company’s product). However, considering pipeline flow velocity, the Cv value remains the same as conventional products with the same nominal diameter.
  • Can be installed on existing valves, allowing for easy performance improvement.
  • Useful when replacing self-operated valves in large-scale systems while maintaining adjustment accuracy.
  • Can also be used for applications such as back pressure and steam control in vacuum and low-pressure pressure reducing valves.

The hybrid pressure reducing valve achieves control precision comparable to other valves by simply adding an innovative pilot controller to a conventional self-operated pressure reducing valve.

In conventional self-operated pressure reducing valves, achieving both minimal offset and high adjustment accuracy can be challenging. Additionally, when pressure reduction through self-operated control becomes complex, or when simplified installation with highly precise pressure reduction is desired, the hybrid pressure reducing valve is the optimal solution.

1. Type of Equipment

1.1 Hybrid Pressure Reducing Valve

1.2 CP1 Model Pilot Controller (PC)

2. Operation Explanation

  1. The Hybrid (HB) Pressure Reducing Valve consists of two components: the main valve, which controls pressure, and the pilot controller (PC), which adjusts the control fluid based on changes in secondary pressure. The pilot controller is supplied with a control fluid such as compressed air, and its output is connected to the main valve’s diaphragm chamber.

  2. The main valve automatically adjusts its opening according to the secondary pressure, similar to a conventional pressure reducing valve. However, the opening fluctuates in response to pressure changes (smaller when fully open, larger when slightly open), which causes an offset.

  3. The pilot controller operates by opening to release the control fluid externally when the secondary pressure is high and closing to send the control fluid to the main valve when the secondary pressure is low. Since the main valve and the pilot controller operate almost simultaneously, the secondary pressure remains stable even when load fluctuations occur.

3. Specifications and Materials

Hybrid Pressure Reducing Valve Model PMD31P PMD31LP PLG61-2P
Main Valve Section Model PMD31 PMD31L PLG61-2P
Fluid Gas • Liquid Gas Gas
Nominal Diameter 15–100 15–100 15–50
Primary Pressure 0.055–1.0 MPa 0.02–0.4 MPa 2.5–400 kPa
Set Pressure Range 15–80A: 0.035–0.3, 0.2–0.7 MPa
100A: 0.035–0.3, 0.2–0.55 MPa
10–50 kPa 0.5–1.4, 1.2–3.3, 3.0–8.0, 7.0–20 kPa
Temperature 0–80°C
Major Materials Please refer to each main valve catalog.
PC Section Operating Fluid Air
Operating Pressure 140–250 kPa (1) 100 kPa 20–40 kPa (1)
Air Consumption Approximately 2002 L/h (Standard Condition) Approximately 402 L/h (Standard Condition)
Connection Port JIS Rc1/4 (Threaded)
Major Materials Body & Valve: Stainless Steel,
Spring Protection Tube: Aluminum Alloy,
Diaphragm: Synthetic Rubber,
Throttle Valve & Piping: Copper Alloy

Note (1): The operating pressure varies depending on the set pressure.

4. Performance and Cv Value

Hybrid Pressure Reducing Valve Model PMD31P (PMD31LP) PLG61-2P
Nominal Diameter 15 20 25 32 40 50 65 80 100 15 20 25 32 40 50
Cv Value 1.8 2.6 4.5 7.0 10.1 18 28.1 35 55 1.8 2.6 3.9 6.3 8.3 13
Performance Minimum Set Differential Pressure 10 kPa (5 kPa) 2 kPa
Offset Below 5 kPa (Below 1 kPa) Below 10 kPa (Below 2 kPa) Below 0.1 kPa
Shutoff Pressure Increase Below 5 kPa (Below 2 kPa) Below 5 kPa (Below 2 kPa) Below 0.2 kPa (3)
Minimum Adjustable Flow Rate Please refer to each main valve catalog.
Seat Leakage Below 0.01% of the rated valve flow rate

Note (2): The values vary depending on the set pressure and the piping conditions before and after the valve.
Note (3): The values may increase depending on the main valve settings.

5. Structure, Dimensions, and Mass

5.1 Structure, Dimensions, and Mass of PMD31P and PMD31LP Models

Dimensions and Mass (mm, kg)

Nominal Diameter L Hi h2 h3 E Fi F2 f3 Mass Main Valve: Pipe Connection, Valve Box Material: Cast Iron
PMD31P PMD31LP
15 196 70 314 358 165 155 88 128 159 15 Flange Type JIS10K Full Face
20 200 70 314 358 165 155 88 128 159 16
25 200 70 314 358 165 155 88 128 159 16
32 175 70 314 358 165 155 88 128 159 17
40 190 80 322 368 175 155 88 128 159 19
50 195 80 322 368 175 155 88 128 159 20
65 230 104 422 481 254 210 109 156 180 37
80 250 104 422 481 254 210 109 156 180 38
100 290 127 456 529 289 250 126 176 197 61

Note: Valve box materials made of bronze or cast stainless steel are also available.

5.2 Structure, Dimensions, and Mass of PLG61-2P Pressure Reducing Valve

Dimensions and Mass (mm, kg)

Nominal Diameter L Hi h2 h3 h4 Mass Main Valve: Pipe Connection, Valve Box Material: Cast Iron
15 180 81 451 25 298 23.5 Flange Type JIS10K Full Face
20 185 81 451 25 298 23.5
25 196 84 455 30 302 25
32 220 92 478 53 325 28
40 220 92 478 53 325 29
50 230 92 478 53 325 30

6. Piping Example

(mm)

Nominal Diameter 15–32 40 • 50 65–80 100
Above Piping Center 520 530 650 720
Below Piping Center 190 200 340 400

(mm)

Nominal Diameter 15〜50
Above Piping Center 520
Below Piping Center 190

7. Precautions for Use

  • Before use, please read the “Instruction Manual” carefully.
  • When piping for operating air, always perform a blow operation before connection to completely remove scale and debris.
  • Supply constant pressure operating air to the pilot controller (PC) using a pressure reducing valve with a filter.
  • Ensure that the exhaust port of the pilot controller is not blocked.
  • When using the PMD31P model with liquid, be sure to completely remove any trapped air inside at the start of water flow.

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