MANABE ZOKI MDR Series Slim Type Deck Crane

Manufacturer: MANABE ZOKI CO., LTD.
Model: MDR Series

In recent years, requests for the optimum use of space on deck, rationality, and efficiency of loading work have increased. To meet these requests, deck crane styles are also increasing, as are traditional derrick loading styles.
We have been manufacturing the “Manabe-Hydraulic Deck Crane” with our long experience in high-pressure hydraulic-type deck machinery and our exceptional skill.
MANABE-HYDRAULIC DECK CRANE got “easy control” mechanics, which is the advantage of hydraulic, and we are considering how to reduce reliance on endurance in any weather, etc.

FEATURES

GREAT EFFICIENCY

The hoisting speed can be automatically changed in three steps for each load.
Especially, the 「MANABE-HYDRAULIC DECK CRANE」 is capable of over three times as normal speed when you hoist with light loads or lower with any loads. (Standard type)
In addition, you can operate easily with two control levers (for hoisting, luffing, and slewing), so you can work efficiently by smoothly controlling the speed smoothly for each angle.

WIDE CARGO SPACE

  • Wide space is secured for work by reducing the minimum slewing radius, and it is possible to use the space on deck effectively.

COMPACT INSTALLATION SPACE

  • It is possible to reduce installation space because of the inside access from fixed post to cab. (For the deck crane of over 245kN capacity) Acquired AWWF.

EASY TEST and MAINTENANCE

  • MANABE winches and the hydraulic equipment in crane house are high-pressure type and compact, besides optimum position, so you can test and manage easily.

VARIOUS SAFE DEVICES

  • 「MANABE-HYDRAULIC DECK CRANE」 equips various safe devices which are limit devices of hoisting and luffing, besides the float switch and thermo switch.
    If any trouble happened such as power cut during a cargo handling, the cargo handling will stop immediately with the mechanical brake of spring-on type and counterbalance valve installed on each hydraulic motor

Cab

① Control stand for hoisting
② Control stand for luffing & slewing
③ Control panel
④ Heater
⑤ Fan
⑥ Room lamp
⑦ Fire extinguisher
⑧ Operator’s chair
⑨ Window wiper

Equipment

  1. Equipment in the cab & machine room
    ・Control stand for hoisting
    ・Control stand for luffing and slewing
    ・Control panel
    ・Heater (1kW)
    ・Fan
    ・Room lamp
    ・Fire extinguisher
    ・Receptacle
    ・Screen wiper (manual type)
    ・Front openable window
    (natural ventilation and emergency escape)

  2. Other equipment
    ・Cargo lamp: mercury lamp (400W × 2sets)
    ・Falling block (swivel with hook)
    ・Fixing bolt (with plain washer)
     for mounting a crane: 1 set
    ・Equalizing beam (for only twin crane)
    ・Jib top piece for jib rest (standard length: 0.5m)

Optional Equipment

・Additional cargo lamp
・Crane post installed on the vessel
・Slewing limit device
・Attachments for grab-handling
・Protector around a crane for lumber-handling

Characteristic Curve

Standard(MDW-30※※S-115)

 

Safety Devices

MANABE-HYDRAULIC DECK CRANE has various safety devices for preventing from damage caused by mishandling or unskilled operation.

1 Upper limit device for hoisting (full drum)
2 Lower limit device for hoisting (empty drum)
3 Upper limit device for luffing (min. radius)
4 Lower limit device for luffing (max. radius)
5 Limit device for luffing at jib rest position
6 Differential limit device for preventing
the collision of the hook and the jib top
7 Slack-over detector
8 Emergency stop pushbutton
9 By-pass button for jibrest
10 Oil level detector in the head tank
11 Thermal detector of working oil
12 Automatic start or stop device of the oil cooler
13 Safety valves

The following safety devices are provided for twin crane in addition to safety devices of each single crane.

  • 1 Synchronous control device for hoisting of master and slave crane
    2 Synchronous control device for luffing of master and slave crane
    3 Slewing limit device for preventing collision of two single crane under single mode operation

Specification

TypeHoisting Load (ton)Slew.RadiusHoisting Speed (txm/min)Lowering Speed (m/min)Luffing Time (sec)Slewing Speed (min⁻¹)Electric Motor for Pump UnitMass. (t)
Max.(m)Min.(m)
MDR-3020S-11530.7203.030.7X21 12×42 3.5X6363500.70115KW CONT. 270kW 15%ED39
MDR-3022S-11522500.7040
MDR-3024S-11524560.6541
MDR-3026S-11526600.6044
MDR-3028S-11528660.6046
MDR-3030S-115303.5660.4549
MDR-3032S-11532680.4551
MDR-3020S-15030.7203.030.7X26 3.5X5252500.70150kW CONT. 360kW 15%ED40
MDR-3022S-15022500.7041
MDR-3024S-15024560.6542
MDR-3026S-15026600.6045
MDR-3028S-15028660.6047
MDR-3030S-150303.5660.4550
MDR-3032S-15032680.4552
MDR-3620S-11536203.036×18 14×36 4×6060600.60115KW CONT. 270kW 15%ED45
MDR-3622S-11522600.6046
MDR-3624S-11524650.5048
MDR-3626S-11526660.5048
MDR-3628S-11528660.4553
MDR-3630S-115303.5660.4055
MDR-3632S-11532680.4059
MDR-3620S-15036203.036×22 4×4444600.60150kW CONT. 360kW 15%ED46
MDR-3622S-15022600.6047
MDR-3624S-15024650.5049
MDR-3626S-15026660.5052
MDR-3628S-15028660.4554
MDR-3630S-150303.5660.4056
MDR-3632S-15032680.4060
MDR-4020S-11540203.040×16 16×32 5×5252700.55115KW CONT. 270kW 15%ED48
MDR-4022S-11522700.5549
MDR-4024S-11524700.4551
MDR-4026S-11526780.4552
MDR-4028S-11528800.4556
MDR-4030S-115303.5800.4059
MDR-4032S-11532800.4061
MDR-4020S-15040203.040×20 5X4040700.55150kW CONT. 360kW 15%ED49
MDR-4022S-15022700.5550
MDR-4024S-15024700.4552
MDR-4026S-15026780.4555
MDR-4028S-15028800.4557
MDR-4030S-150303.5800.4060
MDR-4032S-15032800.4062

Common Particulars
1 Access : Inside
2 Max. Lift : 35m
3 Allowable list of ship
Cargo handling: 5 (°=3°heel +2 cargo swing ° ), 2(trim) °
Cargo swing in min.slewing radius area is not included.
Sailing : 35°
4 Simultaneous operation
At no load or list 0°under loading.
Speed at load for hoisting is 40%(High Speed Type)
5 Slewing angle : 360° endless
6 Electric source : AC3φ 440V 60Hz
: AC1φ 100V 6

Dimensions


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TypeHoisting Load (ton)Slew.RadiusJib angle at Max. Slew.RadiusDimension (m)Crane Post
Max(m)Min.(m)H0H1H2H3AΦD (m)Tilting Moment (kN m)
MDR-3020S30.7203.025°8.90.403.55.72.82.67387
MDR-3022S226.68162
MDR-3024S2420°5.18966
MDR-3026S265.89751
MDR-3028S289.16.610595
MDR-3030S303.57.311380
MDR-3032S328.03.02.812263
MDR-3620S36203.025°9.00.403.55.62.82.68711
MDR-3622S226.69633
MDR-3624S2420°5.110556
MDR-3626S265.811331
MDR-3628S289.36.63.02.812459
MDR-3630S303.57.313440
MDR-3632S329.40.508.014421
MDR-4020S40203.025°9.10.404.05.13.02.89712
MDR-4022S226.110889
MDR-4024S2420°4.611870
MDR-4026S269.35.312851
MDR-4028S286.113930
MDR-4030S303.59.40.506.815107
MDR-4032S327.516285

 

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