MITSUHASHI MRV-12 Mirabeauroll

Manufacturer: MITSUHASHI CORPORATION
Model: MRV-12

This is a rubber tube type wrinkle removal roll with an outer diameter of φ120 mm and a roll surface length of 2040 mm or less.
It can remove wrinkles from nonwoven fabrics, plastic films, paper, glass fibers, metal foils, etc.
The rubber tube covering the outer surface of the roll expands and contracts as the roll rotates due to its special internal structure. When a web is wrapped around it, the stretching action of the rubber tube spreads the web out, thereby removing wrinkles from the web.

Drawing

L: Roll length
① End plate
② A-type V-pulley, outer diameter Φ120

Features

This is a non-curved, straight, rubber tube-type wrinkle removal roll. It removes wrinkles without adding harmful distortion to the web.

  • Scope of application
    These are wrinkle-removing rolls with a tension of 800N or less.
    They are manufactured with an outer diameter of φ120 mm and a roll face length ranging from 240 to 2040 mm.
    However, due to the structure, the roll face length will vary in 40 mm increments.
  • Deployment amount
    The expansion amount is determined by the angle and number of ring-shaped rotating bodies.
    Note that the expansion amount cannot be adjusted.
    Maximum expansion amount: 2.5 mm
  • Mounting direction
    The sheet’s pass line can be adjusted in any direction, from horizontal to vertical.
    The sheet winding angle onto the roll is generally used within the range of 30 to 90 degrees.
  • Wide range of application films
    It is effective in removing wrinkles from a wide range of web materials, from ultra-thin (a few microns) flexible films to rigid metal sheets such as Cu and Al.
  • Support for high-speed lines
    Compared to rubber cord type (FE) de-wrinkle rolls, this rubber tube type (MRV) de-wrinkle roll is designed to handle higher speed lines.
    Maximum sheeting speed: 400m/min
  • Pulley for synchronous rotation
    Due to its structure, there is rotational resistance. When used with low tension, attach a pulley to the roll and rotate it so that the line speed and the roll’s outer circumference speed are synchronized.
    *Optional: Timing belt compatible

Specification

Roll diameter (mm)120
Roll length (mm)240-2040 (40 pitch)
Rubber expansion amount (mm) (*1)0.2–2.5
Starting torque (N・m) (*2)0.17–2.89
Line speed (m/min)400-300 (Reference value under allowable tension)
Applicable WebNonwoven fabrics, films, paper, glass fibers, metal foils
environmentDrying (45-85%RH) (*3)
Upper limit temperature 80℃
Rubber material (*4)EPT (white/black)
NBR (white/black)
silicone

*1 This is the amount of expansion when the sheet is hung at a 90° angle and a standard angle (3分) ring is used.
*2 The above data is for reference only and may vary depending on the roll length, rubber material, and individual differences during assembly.
*3 We also offer specially designed vacuum-compatible MRV rolls.
*4 The characteristics of the rubber are described in the general catalog.

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