BINZEL JAPAN Ltd
Binzel Japan ABICAR Efficient Longitudinal Seam Welding Without Compromising Quality.



Manufacturer: BINZEL JAPAN Ltd
ABICAR Welding Tractors: Efficiency & Quality for Long Seams
Manual welding of long seams is physically demanding and affects weld quality over time. The ABICAR welding tractor from ABICOR BINZEL provides continuous torch guidance, ensuring consistent, high-quality welds, even overhead.
With ABICAR, welding up to 5 meters without portals or robots is effortless. These systems significantly cut welding time and rework costs, saving up to 60% annually and boosting profitability.
Why mechanized welding?
Manual or robotic welding? Going for automation quickly requires major investments, not only because of the equipment but also because you have to train your staff to operate it. But you don’t have to resort to expensive fully automated solutions to relieve manual welding work. Welding longitudinal seams with a welding tractor (upward welding) can significantly reduce the burden on the welder and ensure consistent quality down to the last meter. This partial automation significantly increases your profitability while still ensuring sufficient flexibility.
The advantage of mechanized welding of long parts with a welding tractor is that the welder is present throughout the entire process and can intervene at any time.
ABICAR ADVANCED
ABICAR 1200 PRO
Investing in ABICAR Welding Systems Brings Significant Benefits.
In terms of economy, ABICAR welding tractors can reduce time by up to 60% and costs by more than 60% compared to manual welding. The results are based on an example calculation of a 10,000 m long fillet weld in one year. The exact date of this calculation can be found in the documentation of this website
Advantages of ABICAR welding tractors compared to manual welding\
Changed manual welding duty cycle from 25% to 60%
1 meter weld seam can be produced more than twice as fast
Reduce downtime due to reduced physical strength
Manual welding torches can be used with the clamps without any problems.
Advantages of ABICAR welding tractors
Increased Profitability
Complete more projects faster, more cost-effectively and on time.
Optimal seam quality:
Get consistent, high-quality weld results even on long parts and duty cycles of 60% or more.
Ensuring occupational safety
Reduce physical labor for welding workers and reduce sick leave.
Increased productivity
. Always weld at high speeds without interruption.
Easy to use:
just clamp the welding torch and start welding
Easy Integration
Connects easily and inexpensively to all standard manual welding equipment.
Which ABICAR welding tractor is correct?
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Features and Specifications | ABICAR 1200 PRO | |
Maximum Drive Speed | 110 cm/min | 120 cm/min |
Upward welding | ✓ | ✓ |
Overhead welding | x | ✓ (Includes accessories) |
Stitch welding | x | ✓ |
Waving | x | ✓ (Includes accessories) |
Two-torch welding | ✓ (Includes accessories) | ✓ (Includes accessories) |
Programmable Weld Length | x | ✓ |
Program Memory | x | ✓ |
Guide rails available | ✓ | ✓ |
Technical data
ABICAR ADVANCED | ABICAR 1200 PRO | |
Input voltage | 1~ 115–230 V, 50–60 Hz | 1~ 115–230 V, 50–60 Hz |
output | 20 W | 25 W |
Welding position acc. to EN ISO 6947 and AWS/ASME |
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• beside | PA/1F/1G | PA/1F/1G |
PB/2F | PB/2F | |
PC/2G | PC/2G | |
PD/4F | PD/4F | |
PE/4G | PE/4G | |
• vertical | PF/3G | PF/3F/3G (optional with oscillator) PG/3F/3G (optional with oscillator) |
Minimum radius of curvature of workpiece surface | 1000mm | 1500mm |
Torch Type | MIG/MAG | MIG/MAG |
Torch Diameter | 16 – 22 mm | 16 – 22 mm |
Maximum Allowable Cable Weight | ||
• beside | 8 kg | 12 kg |
• vertical | 6 kg | 8 kg |
Minimum thickness of workpiece | 4 mm | 5 mm |
Ground clearance | 4 mm | 5 mm |
Horizontal Tensile Force | 150 N | 220 N |
Vertical tensile force | 100 N | 150 N |
Adjustment range cross slide |
0 – 35 mm (up-down, left-right) | 0 – 35 mm (up-down, left-right) |
Adjustment range guide arm |
0 – 100 mm | 0 – 75 mm |
Horizontal Speed | 0 – 110 cm/min | 0 – 120 cm/min |
Vertical Velocity | 0 – 100 cm/min | 0 – 110 cm/min |
Noise level | < 70 dB | < 70 dB |
weight | 8 kg | 14 kg |
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