BINZEL JAPAN Ltd
Binzel Japan ROBO Welding Fume Suction xFUME ® Suction Kit
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Manufacturer: BINZEL JAPAN Ltd
Model: ROBO
In industrial and collaborative robot welding, central systems typically collect welding fumes from indoor suction ports. However, many welding cells still lack fume extraction devices. A more efficient and safer method is source extraction, where a high-power suction device directly extracts harmful fumes. Since suction nozzles are difficult to use for robot welding torches, a different approach is needed for fume suction at the source.
Why does robot welding need fume suction from fume sources?
Manufacturers use welding robots to quickly produce large quantities of products, reducing welders’ workloads and improving safety and the working environment.. However, air quality during welding work has become a more significant issue. Fume extraction is crucial for robot welding processes, even if workers don’t seem directly exposed to harmful fumes. Yet, the industry has not fully embraced this consideration.
Especially for MIG/MAG welding, the welding process generates a large amount of fumes in the welding cell, which must be sucked out. Stationary fume suction devices normally extract the welding fumes, but they often fail to consider the safety and health of workers involved in maintenance or other tasks near the welding cell. If you leave the welding robot cell or curtain open, the welding fumes escape into the surrounding air, and nearby workers unintentionally absorb them.
In 2018, the International Agency for Research on Cancer (IARC) announced that welding fumes are carcinogenic. As a result, it has become common knowledge that companies must ensure clean air on manufacturing sites through appropriate dust collection technology for occupational health and safety. You can use the xFUME® ROBO suction kit with either a mobile fume suction device or a central system.This kit directly suctions fumes from the source, preventing their spread in industrial robot and collaborative robot welding cells.
According to several scientific studies, suctioning welding fumes at the source, directly from the welding process, is the most efficient means of collection. Depending on the welding position, this suction system can filter out more than 95% of all dust particles (>0.1μm) as welding fumes.
Mechanism for sucking fumes from the fume source during robot welding
Semi-automatic welding fume suction torches collect welding fumes using a special suction nozzle. Since such suction nozzles are difficult to use for robot welding torches, you need a different approach from semi-automatic welding to achieve fume suction at the fume source in robot welding.
Welding robots often work in limited spaces, so any new fume suction system must not interfere with their operation. The xFUME® ROBO fume suction kit easily attaches to MIG/MAG welding robot torches, maintaining precise, lightweight movements. It captures particles directly from the welding process through a hose to a high-performance suction device. Using the xFUME® ADVANCED device minimizes the risk of unintentionally sucking in large amounts of shielding gas.
Installation method and functionality of the fume suction kit xFUME ® ROBO
The xFUME® ROBO fume suction kit attaches to the robot welding torch neck using an adjustable adapter sleeve, accommodating different diameters. Two silicone suction hoses connect to a Y-shaped fume conduit, allowing tool-free installation and easy maintenance. Welding fumes are collected from the rear of the gas nozzle without affecting the robot torch’s performance. The high-performance vacuum system captures fumes with high static pressure and low flow rate, transporting them to the suction device for filtration.
Advantages of the fume suction kit xFUME ® ROBO
When using a robotic welding torch, the best possible method of collecting welding fumes is achieved by suctioning the fumes at the source.
It is easy to add this to existing systems installed on existing welding robots.
Even when the welding position is difficult, it allows for smooth approach to the workpiece welding point.
Maintenance is easy and requires no tools.
We achieve the highest possible standard of occupational health and safety at welding robot manufacturing sites by protecting workers from welding fumes.
It can be applied to any fume suction system for welding robots.