Products Made In Japan
Manufacturer: EXEN
Model: UP219S

Ball vibrator with plastic body for wide applications

This product is used for the following applications:

• 01.Food plant: prevention of blockage in chute in raw meat conveyance line
• 02.Prevention of blockage in pot noodle additive conveyance chute
• 03.Improvement of buildup of workpiece ejected in screw production line. Improvement of buildup of cutting workpiece ejected. Improvement of resin moulding cutout workpiece ejected

• Features

  (1)Plastic ball vibrator has body made of plastic and is excellent in corrosion resistance. The vibration principle is easy, in which a steel ball rotates at high speed to generate powerful vibration. Because this ball vibrator with the simple principle and structure can be used easily, it is helpful for an area where minor vibration is required or for preventing clogging in hopper or chute. (During operation, it is necessary to supply lubricant with an oiler.)
  (2)UP-A series is a successor to the conventional UP series, for which the previous design is remodeled, and all the installation dimensions are the same. The vibration force is also almost the same, which maintains compatibility.
  (3)UP1 series include models UP110A and UP113A, UP2 series include models UP219A, UP3 series include models UP335A, which total 4 models (Successor to the conventional UP4 series is dropped from production.)
  (4)Model UP-S series is a new product. As compared to the same model as the model UP-A (Example: comparison between UP113A and UP113S), the amplitude is nearly double the value, which is a small powerful type. There are 2 models available: models UP113S and UP219S.

  Reinforced plastic excellent in corrosion resistance and explosion proof

  Because the body is made of reinforced plastic, this ball vibrator has a high strength, and is excellent in corrosion resistance and explosion proof. Also, it can be used in welt site.

  

  Simple vibrational principle with less failure

  Having a principle that high-speed rotation of steel ball generates vibration, this ball vibrator has no complicated parts and is rarely failed.

  

  Vibration force adjustable by pressure regulation of supply air

  Simply operating the pressure of compressed air allows frequency and centrifugal force to be easily changed. Once the product is installed to a target object, it is possible to easily make the most appropriate adjustment of vibration, for example, by increasing the air setting pressure if the vibration is low or decreasing it if the vibration is high.

  

  Easy maintenance

  Ball can be replaced in all models. Replacement maintenance can be easily conducted by loosening bolts on the side cover, removing the side cover, and the replacing the ball. (Note: If the internal raceway ring is significantly worn, only replacing the ball will not repair the product)

  Lightweight and compact size

  The smallest model UP110A with plastic body is a compact body in 31mm in installation width and 0.24g in weight. Therefore, it can be installed to hopper or a small area to which standard vibrato cannot be installed.

  

  Applications expanded on your idea

  Although the ball vibrator is generally used to prevent minor clogging of powder in hopper or chute, it can be utilized as a motor for vibration table used for filling. Applications are expanded on various ideas, such as applying the vibration to eliminate buildup in parts supply line of production lines.

  Usable in wet location or underwater

  Because ball vibrator has the plastic body of waterproof structure, it can be used even in wet location. If hoses for air intake and exhaust are extended, it can transmit vibration to an object in water depending on the application. (Note that vibration efficiency decreases if the hose for air exhaust is extended.)

  Mounting holes for safety wire are provided as standard

  All models of ball vibrator are provided with mounting holes for the fall prevention wire. It is highly recommended to mount the wire to ensure the safety in plant.(Wire is optional)

  

  Model UP-S is small and powerful

  Model UP-S is a powerful type with large amplitude. As compared to the same model as the model UP-A (Example: comparison between UP113A and UP113S), the amplitude is nearly double the value and a vibration force nearly equal to one rank higher vibration is generated. Therefore, if a powerful vibration is require in a small area, if the vibration force is insufficient, or if the vibration equipment is reduced in size, the model UP-S can be used effectively.

  

• Specification

  UP-A/UP-S

  Model	Required to start （MPa）		Frequency（Hz）・Centrifugal force（kN）・Air consumption（㎥/min)															Weight （kg）
  			0.2MPa			0.3MPa			0.4MPa			0.5MPa			0.6MPa
  	Vert.	Horz.	Hz	kN	m3/min （ANR）	Hz	kN	m3/min （ANR）	Hz	kN	m3/min （ANR）	Hz	kN	m3/min （ANR）	Hz	kN	m3/min （ANR）
  UP110A	0.03	0.03	273	0.15	0.12	323	0.21	0.16	361	0.27	0.21	391	0.31	0.26	418	0.36	0.30	0.24
  UP113A			238	0.24		282	0.34		316	0.43		344	0.50	0.25	367	0.57	0.31	0.25
  UP219A	0.07	0.04	139	0.38	0.14	163	0.53	0.19	185	0.67	0.24	201	0.79	0.29	213	0.90	0.35	0.45
  UP335A	0.23	0.03	101	0.94	0.19	119	1.31	0.26	135	1.69	0.33	147	1.99	0.41	157	2.27	0.48	1.10
  UP113S	0.06	0.04	185	0.28	0.12	220	0.40	0.16	247	0.50	0.21	266	0.58	0.26	281	0.65	0.30	0.25
  UP219S	0.11		109	0.46	0.14	133	0.68	0.19	151	0.87	0.24	165	1.03	0.29	174	1.16	0.35	0.48

  (Imperial System）

   

  Model	Required to start （Psi）		Frequency（Hz）・Centrifugal force（kN）・Air consumption（ft3/min)															Weight （lb）
  			29Psi			43.5Psi			58Psi			72.5Psi			87Psi
  	Vert.	Horz.	Hz	kN	ft3/min （ANR）	Hz	kN	ft3/min （ANR）	Hz	kN	ft3/min （ANR）	Hz	kN	ft3/min （ANR）	Hz	kN	ft3/min （ANR）
  UP110A	4.35	4.35	273	0.15	4.24	323	0.21	5.65	361	0.27	7.42	391	0.31	9.18	418	0.36	10.59	0.5
  UP113A			238	0.24		282	0.34		316	0.43		344	0.50	8.83	367	0.57	10.95	0.6
  UP219A	10.2	5.8	139	0.38	4.94	163	0.53	6.71	185	0.67	8.47	201	0.79	10.24	213	0.90	12.36	1.0
  UP335A	33.4	4.4	101	0.94	6.71	119	1.31	9.18	135	1.69	11.65	147	1.99	14.48	157	2.27	16.95	2.4
  UP113S	8.7	5.8	185	0.28	4.24	220	0.40	5.65	247	0.50	7.42	266	0.58	9.18	281	0.65	10.59	0.6
  UP219S	16		109	0.46	4.94	133	0.68	6.71	151	0.87	8.47	165	1.03	10.24	174	1.16	12.36	1.1

   

  Dimensions, installation, control panel

  Product dimensional drawings

  

  Product dimensional table

  Model	L	H	H1	W	ｔ	P	φｄ	φE	G	Tube Size
  UP110A	127	70	（99）	31	21.5	102	2-10.3 (M8）	7	1/8	φ8Xφ6
  UP113A
  UP113S
  UP219A	141	89	（127）	39	24.5	116	2-12 （M10）		1/4
  UP219S
  UP335A	164	102	（140）	57	33.5	133	2-14 （M12）

  （Imperial System）

   

  Model	L	H	H1	W	ｔ	P	φｄ	φE	G	Tube Size
  UP110A	5.0	2.8	（3.9）	1.2	0.8	4.0	2-0.4 (5/16）	0.3	1/8	φ8 x φ6 (mm)
  UP113A
  UP113S
  UP219A	5.6	3.5	（5.0）	1.5	1.0	4.6	2-0.5 （3/8）		1/4
  UP219S
  UP335A	6.5	4.0	（5.5）	2.2	1.3	5.2	2-0.6 （7/16）