Made in Japan
Manufacturer: Fukuda Seiko
Model: Will-Fill Coolant Fluid Management and Automatic Conditioning System

Features

This is a coolant solution management and automatic adjustment system. Various sensors are installed to measure the concentration and volume of the coolant solution, and the coolant solution is automatically mixed and replenished.
It automates the manual management of coolant fluids, significantly reducing the time and cost required for maintenance.

• Automatic replenishment of coolant
• Automatic measurement of concentration. As a result, the required amount of replenishment is automatically calculated.
• Circulation function keeps coolant in condition
• All measurement data is stored in the device
• Check the status of the coolant at any time on the dashboard

• use

  • machine tool

Purpose and Development Background of Will-Fill

Coolants play an important role in metalworking: cooling and lubrication. In particular, water-soluble cutting fluids are required to be diluted to a specified concentration, otherwise they will lead to a decrease in cooling and lubricity.
In addition, daily tasks such as measuring concentrations and replenishing are often done manually, and in some cases, time and effort are consumed.
The condition of the coolant changes from moment to moment during use, and it is a great hassle to calculate the concentration and amount to be replenished accordingly.
In some cases, there may be problems that overflow the coolant.
Will-Fill wants to eliminate the hassle and trouble associated with such coolant! It is a product developed based on the concept.

osts associated with coolant (working time, troubleshooting)

Advantages of introduction

In response to the aforementioned challenges, the following benefits can be obtained by implementing Will-Fill.

• Eliminate time spent replenishing coolant and controlling concentrations
• The measured data can be viewed at any time in the cloud
• Reduces fluctuations in coolant concentration and temperature to reduce machining defects
• The use of coolants with stable concentrations and temperatures is also ideal for tool life.
• With safety features to prevent coolant from overflowing
• Extends coolant life and reduces downtime and disposal costs due to oil recycling
• Prevents manual oil overuse and reduces oil consumption

⇒ It helps to save resources (people and things) and control troubles!

Installation of Will-Fill

Will-Fill is installed in the coolant tank. The compact design does not require installation space on the floor and can be easily retrofitted to new or existing coolant tanks.

Instrument configuration

There are two types of Will-Fill to choose from. There is a standard NEO and an ION with pH and EC sensors added to the NEO. In addition, a variety of lengths are available to suit the depth of the tank.

Table. NEO and ION measurement items

* There is no function to adjust temperature, pH, or EC

Measurement items	Will-Fill NEO	Will-Fill ION
Amount of coolant	✔	✔
concentration	✔	✔
temperature	✔	✔
pH	–	✔
EC (Electrical Conductivity)	–	✔

✔ : Yes
-: Not supported

Will-Fill Dashboard

Data such as measured coolant volume and temperature are collected in Will-Fill’s cloud via the Internet. You can check these data at any time in a dashboard that runs in your browser.
You can also set up notifications by e-mail when an abnormality occurs from this dashboard.

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• Kouei is Distributor/Agent of Fukuda.
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