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Fukudaco Air Spindle For Deburring Robot

Manufacturer: Fukudaco

Overview

A manufacturer of high-precision and durable air tools for many years. Leveraging its accumulated technology, the company has developed an air-powered floating mechanism for deburring, which has been widely adopted for deburring automation around the world.

Applications

Automation of deburring by robots (secondary burrs after cutting, casting burrs, etc.)

Features

  • Floating system (PAT.P) capable of handling various burrs
  • Air motor ensures no heat generation even during prolonged use
  • Air motor eliminates electrical issues such as cable breakage
  • High-precision spindle rotation with micron-level accuracy
  • High durability

1. Air spindle with floating holder

High precision, high rigidity, floating force adjustable

Fukudaco

The air spindle developed by BIAX (Germany) features high precision and high rigidity, allowing you to select rotational speeds of 12,000, 22,000, 30,000, or 40,000 (min-1) depending on the cutting tool used. Additionally, the floating force can be adjusted over a wide range up to a maximum of 70N by regulating the air pressure, making it suitable for handling both small burrs after cutting and large burrs such as casting burrs. Its compact and lightweight design makes it possible to mount it on small multi-axis robots, such as those with a payload capacity of 5kg.

Specification

Model Rotational Speed Maximum output Maximum torque Compatible collet diameter Maximum blade diameter Air consumption weight
F12NTC 12,000min -1 400W 0.80Nm 6, 8, 10mm 15mm 790ℓ/min 2,350g
F22NTC 22,000min -1 310W 0.51Nm 3, 6, 8mm 12mm 500ℓ/min 1,900g
F30NTC 30,000min -1 240W 0.24Nm 3, 6, 8mm 10mm 400ℓ/min 1,600g
F40NTC 40,000min -1 240W 0.24Nm 3, 6, 8mm 8mm 400ℓ/min 1,600g

*The rotation speed, maximum output, maximum torque, and air consumption are values ​​at 0.6 MPa.
*All collets come with a 6 mm collet as standard.

Robot connection adapter

We have a dedicated adapter (M60 x 1 female thread) for easily connecting the floating holder to a robot. It is made of aluminum and can be used simply by drilling a hole that matches the flange surface of the robot.
(Compatible models: F12NTC, F22NTC, F30NTC, F40NTC)

2. High-power, low-speed air spindle

This is a robot spindle that is effective when using cutting tools that require large torque at low rotation speeds, such as wire brushes. In addition to the standard collet type, from 2021 there will also be a new product, the SW type with a collet specification that can be replaced with one touch, and the SW AX type with an additional mechanism for floating in the axial direction. With the SW and SW AX types, by using a dedicated collet holder and collet change stand, cutting tools can be automatically replaced by a robot, etc. (Collet ATC compatible).

Specification

Model Rotational Speed Maximum output Maximum torque Compatible collet diameter Maximum brush diameter Air consumption weight
・R4102
・R4102 SW
・R4102 SW AX
1,700min -1 750W 6.0Nm 6, 8, 10mm 100mm 850ℓ/min 1,400g
・R4105
・R4105 SW
・R4105 SW AX
5,000min -1 750W 2.5Nm 6, 8, 10mm 80mm 850ℓ/min 1,400g
Model Rotational Speed Maximum output Maximum torque Compatible collet diameter Maximum blade diameter
(maximum grindstone diameter)
Air consumption weight
・R4112
・R4112 SW
12,000min -1 400W 0.8Nm 6, 8, 10mm 24mm
(15mm)
790ℓ/min 750g

*The rotation speed, maximum output, maximum torque, and air consumption are values ​​at 0.6 MPa.
*All collets come with a 6 mm collet as standard.

R4105 (standard)

R4105 SW (One-touch collet type)

R4105 SW AX (One-touch collet type)
*With the axial floating mechanism

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