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Fukudaco SycoTec Compact High-Frequency Spindle with Inverter

Manufacturer: Fukudaco
Model: SycoTec

Overview

SycoTec offers high-frequency spindles ranging from 100,000 rpm and outputs between 250 W and 5,000 W. By using their own motors, they achieve compact and high-performance capabilities.

Applications

  • Routing of printed circuit boards
  • Cutting of materials such as resin and glass
  • Light load machining (cutting, grinding)
  • Machining with robot integration (cutting, deburring)
  • Spindles for dental CAD/CAM systems

Features

  • Body diameter: φ25 mm to φ60 mm
  • Maximum speed: 100,000 rpm
  • Grease lubrication
  • Maximum output: 5,000 W
  • Compact and high-power design with in-house motors

Precision and Power

SycoTec supplies high-frequency spindles for diverse applications worldwide. With maintenance-free hybrid ball bearings, stainless steel housings, and motor protection, they ensure maximum performance even under harsh conditions. Moreover, the standout feature lies in their compact, high-power design, achieved through the use of high-density high-frequency motors that they design and manufacture in-house. Consequently, SycoTec offers the ideal spindle for a variety of applications, ensuring both precision and power in every use.

Optimal power density with in-house designed and manufactured high-frequency motors

In spindle design, the built-in motor is a crucial element. By increasing power density, it is possible to design a compact motor. A compact motor allows the spindle to be smaller and lighter while still delivering high output. The SycoTec motor spindle 4064 DC-HSK25 is a prime example of this. With a body diameter of just 60 mm, the spindle houses a motor that delivers up to 5,000 W of power.

Fukudaco

Main Fields of Use and Applications

Machine Tools

Manufacturers widely use SycoTec spindles for light-load metalworking with small-diameter tools. They employ them not only with end mills and drills but also for internal grinding and engraving with small grinding wheels.

Over the years, models like the 4060 AC and 4041 AC have been integral to machine tools.

Recently, the latest lineup, including the 4033 DC-T series, offers a wide speed range (5,000 to 60,000 rpm) and high output. This makes them ideal for a broad range of applications with small-diameter tools.

In Europe, there is a notable trend of using high-speed machining with small-diameter tools to reduce machining time. This approach contrasts with the traditional use of large-diameter tools at low speeds. The benefit of this method is twofold: despite the smaller tool size, the lower machining load extends the life of both the tools and the bearings.

Medical and Dental

Drive systems used in modern dental and medical technology processes must meet many requirements beyond precision, such as efficiency and cost. For over half a century, SycoTec has been involved in various drive systems for the dental industry, consistently providing cutting-edge technology. One of their significant contributions is their powerful high-frequency drive systems, which play a crucial role in creating dental prosthetics from materials such as plastic, ceramic, or metal. These systems ensure rapid, safe, and reliable execution of numerous dental applications and instruments, including CAD/CAM systems. The 4033 AC series is particularly used for this purpose.

Electronic Circuit Boards

Today, all devices rely on electronic components. From fully-automated coffee makers to smartphones, computers, internet-enabled TVs, and automobiles, electronic components are used in products that directly impact our daily lives. Consequently, the machining of electronic circuit boards is recognized as a crucial technology worldwide, with continuous development efforts. SycoTec is also actively engaged in developing spindles that are ideal for machining electronic circuit boards. Notably, the SycoTec 4025 has been a long-standing bestseller in this field.

Key spindles used for this application include the 4033 AC-ESD and 4041 HY-ESD-BW, which feature technology to prevent spindle shaft electrostatic discharge (ESD). These spindles use carbon brushes to make contact with the shaft, allowing any electrical charge on the shaft to flow into the spindle housing, thereby preventing discharge onto the circuit boards.

Robotics

Robotic applications open up entirely new possibilities for industrial production. They enhance the flexibility and efficiency of manufacturing processes, execute complex machining tasks, and operate in environments unsuitable for humans. However, spindles used in manufacturing robots must be both powerful and lightweight. SycoTec offers a wide range of motor spindles, particularly in the output range of 1,050 to 5,000 W, providing drives that meet these needs. For this application, the 4060 ER, 4060 ER-S, and 50100 AC-duo models are employed. Thanks to SycoTec spindles’ high power density, they deliver lightweight yet powerful performance, making them ideal for robotic use.

Advertising Design

SycoTec’s spindles are also making a significant impact in the advertising field. When cutting materials are used in advertising, lightweight and powerful spindles are essential. For this application, the 4064 DC-HSK25 is recommended. Despite having a body diameter of just φ60 mm, this spindle can deliver a maximum output of 5000 W and reach speeds up to 50,000 rpm. This allows it to cut through various materials used in advertising, from resin and glass to stainless steel.

Product Lineup

SycoTec

AC Motor Spindle

SycoTec

Inverter

SycoTec

DC Motor Spindle

AC Motor Spindle

Model Basic body diameter φ mm Maximum RPM min -1 Output W Shank diameter φ mm Tool change
4025 SycoTec_4025 33 60,000 250 0.3 to 4.0 Manual
4026 SycoTec_4026 33 60,000 250 0.5–4.0 Manual
4033 AC-CS
/4033 AC-ESD-CS
SycoTec_4033accs 33 100,000 500 ≤ 4.0 Automatic
4033 AC-LN15-CS
/4033 AC-LN15-ESD-CS
SycoTec_4033acln15cs 33 80,000 500 ≤ 4.0 Automatic
4033 AC-ST-60-CS SycoTec_4033acst60cs 33 60,000 500 ≤ 4.0 Automatic
4033 AC-ESD-LS-ST-60-CS SycoTec_4033acesdlsst60cs 33 60,000 500 ≤ 4.0 Automatic
4033 AC-ER8 SycoTec_4033acer8 33 100,000 500 ≤ 5.0 Manual
4040 SycoTec_4040 45 50,000 500 1.0 to 6.35 Manual
5045 AC-ER11 SycoTec_5045acer11 45 60,000 1,280 ≤ 8.0 Manual
4041
/4041HY-ESD
SycoTec_4041 45 50,000 500 1.0 to 6.35 Automatic
4041 HY-ESD-BW SycoTec_4041BW 45 50,000 500 1.0 to 6.35 Automatic
5045 AC-C5 SycoTec_5045acc5 45 60,000 1,280 ≤ 6.0 Automatic
4060 SycoTec_4060 60 50,000 1,800 1.0 to 6.35 Manual
4060 AC-T SycoTec_4060act 60 20,000 1,500 1.0 to 6.35 Manual
4060ER SycoTec_4060er 60 24,000 2,000 0.5 to 8.0 Manual
4060ER-S SycoTec_4060ers 60 50,000 2,000 0.5 to 8.0 Manual
4061 AC-CS-TC SycoTec_4061accstc 60 50,000 1,800 1.0 to 6.35 Automatic
5060 AC-C5-60-30-ESD SycoTec_5060acc5 60 60,000 3,600 ≤ 6.0 Automatic
50100 AC-duo SycoTec_50100 50,000 3,000 0.5 to 10.32 Manual

DC Motor Spindle

Model Basic body diameter φ mm Maximum RPM min -1 Output W Shank diameter φ mm Tool change
4015DC
/4015DC-M
SycoTec_4025 25.4 80,000 300 0.5–4.0 Manual
4015 DC-R SycoTec_4026 25.4 80,000 300 0.5–4.0 Manual
4025 DC-S
/4025 DC-S Sealing Air
SycoTec_4033accs 33 80,000 670 0.3 to 4.0 Manual
4025 DC-T
/4025 DC-T Sealing Air
SycoTec_4033acln15cs 33 30,000 470 0.3 to 4.0 Manual
4033 DC SycoTec_4033acst60cs 33 100,000 870 ≤ 4.0 Automatic
4033 DC-T-CS SycoTec_4033acesdlsst60cs 33 60,000 900 ≤ 4.0 Automatic
4033 DC-T-ER8 SycoTec_4033acer8 33 60,000 900 ≤ 5.0 Manual
4036 DC-T SycoTec_4040 36 60,000 900 ≤ 4.0 Automatic
4036 DC-T-ER11 SycoTec_5045acer11 36 60,000 900 ≤ 8.0 Manual
5045 DC-ER11 SycoTec_4041 45 60,000 3,700 ≤ 8.0 Manual
4040 DC-S SycoTec_4041BW 45 50,000 1,050 1.0 to 6.35 Manual
4040 DC-S-ER-DD SycoTec_5045acc5 45 50,000 850 ≤ 8.0 Manual
4041 DC-S SycoTec_4060 45 50,000 1,050 1.0 to 6.35 Automatic
5045 DC-C5 SycoTec_4060act 45 60,000 3,700 ≤ 6.0 Automatic
4060 DC-S SycoTec_4060er 60 60,000 3,000 1.0 to 6.35 Manual
4061 DC-S-CS-TC SycoTec_4060ers 60 60,000 3,000 1.0 to 6.35 Automatic
4061 DC-T SycoTec_4061accstc 60 25,000 2,800 1.0 to 6.35 Automatic
4064 DC-HSK25 4064dchsk25 60 50,000 5,000 1.0 to 10.0 Automatic

Inverter

Model Target spindle
AC Motor DC Motor
e@syDrive4624 easydrive_4624-26 4025/4026/4033AC * 4015DC / 4025DC-S *
/ 4025DC-T *
e@syDrive4625 4033AC/4040/4041
/4041HY-ESD
/4041HY-ESD-BW
 4025DC-S / 4025DC-T
/ 4033DC * / 4033DC-T *
/ 4036DC-T * / 4040DC-S
/ 4041DC-S
e@syDrive4626 4033AC/4040/4041
/4041HY-ESD
/4041HY-ESD-BW
4025DC-S / 4025DC-T
/ 4033DC / 4033DC-T
/ 4036DC-T / 4040DC-S
/ 4041DC-S
e@syDrive4638 easydrive_4638 4060/4060AC-T
/4060ER/4060ER-S
/4061AC-CS-TC
/5045AC
/50100AC-duo
4060DC-S / 4060DC-T
/ 4060DC-S-CS-TC
/ 4061DC-T / 5045DC
/ 4064DC-HSK25
e@syDrive TV4504 easydrive_tv4504 4025/4026/4033AC * 4015DC/4025DC-T *

*Output will decrease.

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