Fushiman RMD31P/LP And RLG61-2P Hybrid Back Pressure Regulating Valves

Manufacturer:  Fushiman Co.,LTD.
Model: RMD31P/LP And RLG61-2P

RMD31P Type Back Pressure Valve for Gas

ModelNominal DiameterPrimary Pressure Setting RangeMax Operating TemperatureBody MaterialConnection
RMD31P15~1000.035~0.7MPa80℃FCFlange

RMD31LP Type Back Pressure Valve for Gas

ModelNominal DiameterPrimary Pressure Setting RangeMax Operating TemperatureBody MaterialConnection
RMD31LP15~1000.01~0.05MPa80℃FCFlange

RLG61-2P Type Back Pressure Valve for Gas

ModelNominal DiameterPrimary Pressure Setting RangeMax Operating TemperatureBody MaterialConnection
RLG61-2P15〜500.5~20kPa80℃FCFlange

RMD31P Type Back Pressure Valve for Liquid

ModelNominal DiameterPrimary Pressure Setting RangeMax Operating TemperatureBody MaterialConnection
RMD31P15〜1000.035~0.7MPa80℃FCFlange

New Product

  • Maintains the characteristics of a self-operated valve that accurately controls load fluctuations while achieving an offset comparable to other valves.
  • Compared to conventional products, an increase in nominal flow rate (Cv value) can be expected. (Note: The Cv value depends on factors such as pipe flow velocity and remains the same for certain types and sizes as previous products.)
  • Can be installed on existing valves, allowing for an easy performance upgrade.
  • Useful when replacing existing self-operated valves while maintaining tuning accuracy in large-scale systems.
  • Versatile, supporting both low-pressure applications and compressed air control via a pressure-reducing valve.

The Hybrid Back-Pressure Valve achieves high precision comparable to other control valves by simply adding a newly designed pilot controller to a standard self-operated back-pressure valve.

A conventional self-operated back-pressure valve may have offset issues and insufficient adjustment accuracy, and control using other types of regulating valves for primary-side pressure control may complicate system configurations.

For applications requiring high-precision primary pressure control with a simpler system setup, the Hybrid Back-Pressure Valve is the optimal solution.

1. Type of Equipment

1.1 Hybrid Back-Pressure Valve

1.2 CP1-Type Pilot Controller (PC)

2. Operation Description

  1. The Hybrid (HB) Back-Pressure Valve consists of two components:

    • The main valve, which controls pressure.
    • The pilot controller (PC), which adjusts the operating fluid based on changes in primary-side pressure.
    • The pilot controller is supplied with an operating fluid, such as compressed air, and its outlet is connected to the spring chamber of the main valve.
  2. The main valve automatically adjusts the valve opening in response to primary-side pressure, similar to a standard back-pressure valve.

    • However, the spring force varies depending on the valve opening (large when fully open, small when slightly open), which causes offset.
  3. The pilot controller operates as follows:

    • When primary pressure is high, it opens and releases the operating fluid externally.
    • When primary pressure is low, it closes and sends the operating fluid to the spring chamber.
    • The main valve and the pilot controller operate almost simultaneously, ensuring that primary-side pressure remains stable even when load fluctuations occur.

3. Specifications and Materials

Hybrid Back-Pressure Valve ModelRMD31PRMD31LPRLG61-2P
Main Valve SectionModelRMD31RMD31LRLG61-2
FluidGas & LiquidGas
Nominal Diameter15–10015–50
Set Pressure Range15–80A: 0.035–0.3, 0.2–0.7 MPa
100A: 0.035–0.3, 0.2–0.55 MPa
10–50 kPa0.5–1.4, 1.2–3.3, 3.0–8.0, 7.0–20 kPa
Temperature0–80°C
Major MaterialsRefer to the catalog for main valve materials.
PC SectionOperating FluidAir
Operating Pressure140–250 kPa100 kPa20–40 kPa
Air ConsumptionApprox. 200 ℓ/h (Standard Condition)Approx. 40 ℓ/h (Standard Condition)
Connection PortJIS Rc 1/4 (Threaded)
Major MaterialsBody & Valve: Stainless Steel, Spring Protection Tube: Aluminum Alloy, Diaphragm: Synthetic Rubber, Orifice Valve & Piping: Copper Alloy

Note (1): The operating pressure varies depending on the set pressure.

4. Performance and Cv Value

Hybrid Back-Pressure Valve ModelRMD31P (RMD31LP)RLG61-2P
Nominal Diameter1520253240506580100152025324050
Cv Value4.54.54.57.010.11828.135551.82.63.96.38.313
PerformanceMinimum Differential Pressure10 kPa (10 kPa)0.5 kPa
Offset30 kPa or less (3 kPa or less)30 kPa or less (3 kPa or less)0.1 kPa or less
Shutoff Pressure Drop10 kPa or less (3 kPa or less)10 kPa or less (5 kPa or less)0.2 kPa or less
Minimum Adjustable Flow RateRefer to the main valve catalog.
Seat Leakage0.01% or less of the rated valve flow

Note (2): The values may vary depending on the set pressure and the piping conditions before and after the valve.
Note (3): The values may increase depending on the main valve settings.

5. Structure, Dimensions, and Mass

5.1 Structure, Dimensions, and Mass of RMD31P and RMD31LP Back-Pressure Valves

Dimensions and Mass (mm, kg)

Nominal DiameterLHih2h3EFif2f3WeightMain Valve: Pipe Connection, Valve Body Material: Cast Iron
RMD31PRMD31LP
15196703173631651558812815915Flange Type JIS10K Full Face
20200703173631651558812815916
25200703173631651558812815916
32175703173631651558812815917
40190803253711751558812815919
50195803253711751558812815920
6523010442548425421010915618037
8025010442548425421010915618038
10029012746053328925012617619761

Note: We also manufacture valve bodies made of cast bronze or cast stainless steel.

5.2 Structure, Dimensions, and Mass of RLG61-2P Type Back Pressure Valve

Dimensions and Mass (mm, kg)

Nominal DiameterLHih2h3H4MassMain Valve: Pipe Connection, Valve Body Material: Cast Iron
15180814512529823.5Flange Type JIS10K Full Face
20185814512529823.5
25196844553030225
32220924785332528
40220924785332529
50230924785332530

Note: The valve body material can be made of cast bronze or stainless steel cast steel.

6. Piping Example

(mm)

Nominal Diameter15–3240 • 5065 • 80100
Above Pipe Center520530650720
Below Pipe Center190200340400

(mm)

Nominal Diameter15–50
Above Pipe Center520
Below Pipe Center190

7. Precautions for Use

● Before using, be sure to read the “Instruction Manual” carefully.
● Before connecting the operation air piping, always blow it out to remove dust (scale) and other debris completely.
● The pilot controller (PC) should be supplied with a constant pressure of operating air through a pressure-reducing valve with a filter.
● Ensure that the exhaust port of the pilot controller is not blocked.
● When using the RMD31P model for liquids, make sure to completely discharge the air retained inside at the beginning of water flow.

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