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KITO ER2SG Electric Chain Hoists

Product Made in Japan
Manufacturer: KITO
Model: ER2SG

Smooth and ergonomic operation, reliable safety, enhanced durability, easier maintenance.

Features

  • Compact body – lightweight
  • Smooth and ergonomic operation
  • Reliable safety
  • Enhanced durability
  • Easier maintenance
  • Environmentally friendly
Capacity 125 kg to 20 t
Standard Lift 3 m
Use Lifting Up/Down, Traversing Left/Right
Voltage 220-230V (50/60Hz), 380-415V (50Hz), 380-440V
(60Hz), 500V (50Hz, Pole Change for Dual Speed),
460V (60Hz for Specific Regions)

Technical Characteristics

Standard Specification

Voltage 220-230V (50/60Hz), 380-415V (50Hz),
380-440V (60Hz), 500V (50Hz, Pole
Change for Dual Speed), 460V (60Hz
for Specific Regions)
Classification M4, M5, M6 (ISO); 1 Am, 2 m, 3 m (FEM);
H4 (ASME)
Motor Insulation Class B for 220-230V (50/60Hz), 380-440V (60Hz)
Class F for 380-415V (50Hz), 380-440V (60Hz)
Enclosure Hoist Body – IP55, Push Button Control – IP65
Control
Voltage
24V (110V for Specific Regions) Operating
Temperature
-20 to 40℃ (-4 to 104℉)
Duty Rating Single Speed – 60% ED (60 min.)
Dual Speed – 40/20% ED (30/10 min.)
Operating Humidity 85%RH or Less

Leveraging Today’s Most Advanced Hoisting Technology, This High-performance Hoist Exceeds the Expectations of Even the World’s Most demanding Users.

Compact Body – Lightweight

The compact aluminum die-cast body features exceptional rigidity and effective protection against dust and water. It has a simple structure and uses minimal parts, while the fine-tuned load-chain profile better exploits the lighter hoist body weight compared to the previous ER.

Smooth and Ergonomic Operation

  1. Inverter – Smooth Transitional Speed
    The dual-speed inverter delivers smoother movement than the pole change motor, reducing the load swing, while the high-to-low speed ratio can be set to a large value. These allow smooth starts and improve low-speed stops and positioning accuracy. The standard speed ratio is 6:1; adjustable up to 12:1* for lifting and 10:1* for traversing.
    * For non-standard speed ratios, please request them when placing order.
  2. Original Push Button Control
    Your comfort and safety are assured with push button pendants that are fitted with ergonomic controls and an emergency stop button.
  3. Load Sheave-reduced Vibration
    Increasing the number of load sheave pockets helps relieve vibrations produced by the revolving polygonal sheave on the hoist’s body and load chain.

Reliable Safety: Friction Clutch and Upper-lower Limit Switch

  1. Long-life Friction Clutch
    The friction clutch prevents damage to the hoist by automatically engaging in the event of an excessive overload. When the friction clutch engages, the motor is allowed to continue turning protecting both you and the hoist.
  2. Durable Upper/Lower Limit Switch
    The limit switch stops working if either end of the load chain comes into contact with the hoist body; protecting against unnecessary downtime and service costs. The ER2’s redesigned upper-lower limit switch features enhanced durability and a low-profile design for improved hoist headroom.

Reliable Safety: Thermal Protector and Magnetic Brake

  1. Thermal Protector
    To prevent motor burnout due to excessive usage, a standard thermal protector is installed in the motor.
  2. Magnetic Brake – Failsafe Brake
    KITO’s DC-current brake design reduces maintenance costs by eliminating initial drag and responding immediately on stoppage. This also exposes the motor to less torque for ultra-quiet and smooth operation. Unlike voltage brakes, the advanced technology used in KITO’s DC-current brake protects against hoist failure in the event of motor burnout or single-phasing.
    >10-year/ 2,000,000 cycle brake warranty
    >No adjustment needed
    >Electrical failsafe design

Reliable Safety: Emergency Stop

The emergency stop, provided as standard, allows the motor power to be disconnected in an emergency without cutting off the main power supply.

Enhanced Durability: High-end Duty Rating with Unique Motor Frame Fins and Fan Cover

  1. High-end Duty Rating
    The ER2 achieves M6 (ISO)/3 m (FEM) class with a duty cycle of 60% ED. Supporting use under the most demanding environments and conditions, this long-service-life hoist is a heavy-duty product which can also handle high-frequency or long-lift operations.
  2. Unique Motor Frame Fins and Fan Cover
    A unique fan-cooled motor with motor frame fins and a fan cover have been combined in this purpose-built design. This design produces a much quieter motor unit as well as enhanced fan cooling capabilities, while the aluminum die-cast motor frame with external motor fan limits any heat-up during frequent operation.

Enhanced Durability: Super-strong, Corrosion- and Wear-resistant Load Chain

KITO’s world-class original super-strong nickel-plated load chain, certified by the German Institute, uses unique technology for exceptional fatigue- and wear-resistance.

Easier Maintenance: Suspension and Easy Maintenance Control Panel

  1. Suspension
    The hoist can easily be changed from a hook to a lug-mount configuration with external suspension pins on most models.
  2. Easy Maintenance Control Panel
    Simple layout of controls and a single swing-down panel. The captured control cover comes complete with a standard wiring diagram for swift on-site access.

Easier Maintenance: CH (Counter Hour) Meter (Inside Inverter for Dual Speed)

This standard feature shows the cumulative hours of hoist operation and the number of lowering starts on the LCD of the CH meter, which allows the user to maintain the unit based on the frequency of use. By maintaining historical CH meter data, the inspection and replacement periods for gear oil, contactors, brakes and load chains can be efficiently controlled; allowing the equipment to be used with confidence.

Specifications & Dimensions

Dual Speed ‘Inverter’ with Geared Trolley

The dual lifting speed inverter delivers smoother movement than the pole change motor, reducing load swing.

Specifications

※Major capacities example

Code Cap.
(t)
Std.
Lift
(m)
Lifting
Motor
Lifting Speed*
(m/min)
Folded
Hand
Chain
Length: E
(m)
Flange
Width B
(mm)
Output
(kW)
50/60Hz Standard
High Low
ER2SG
001IH
125kg 3 0.56 Preset 16.6 2.8 2.8 58-153
Adjust-
able
1.4
ER2SG
005IS
500kg 0.9 Preset 8.5 1.4
Adjust-
able
0.7
ER2SG
010IS
1 1.8 Preset 8.2 1.4
Adjust-
able
0.7
ER2SG
020IS
2 3.5 Preset 8.2 1.4 82-153
Adjust-
able
0.7
ER2SG
030IS
3 Preset 5.2 0.9
Adjust-
able
0.4
  • * The high speed is preset to the maximum speed in KITO factory. The speeds are adjustable between High and Low.

Dimensions (mm)

※Major capacities example.

Code Headroom: C D a b e m
ER2SG001IH 415 490 345 236 152 56
ER2SG005IS 435 550
ER2SG010IS 470 590
ER2SG020IS 650 690 385 280 154 71
ER2SG030IS 780 910 398 324 157 80

Dual Speed 500V ‘Pole Change’ with Geared Trolley

The dual speed pole change delivers slowly.

Specifications

※Major capacities example

Code Capacity
(t)
Standard
Lift
(m)
Lifting
Motor
Lifting
Speed
(m/min)
Folded
Hand
Chain
Length: E
(m)
Flange
Width B
(mm)
Output
(kW)
50Hz Standard
ER2SG001HD 125kg 3 0.5/0.13 14.2/3.5 2.8 58-127
ER2SG005SD 500kg 0.9/0.23 7.1/1.8
ER2SG010SD 1 1.8/0.45 7.2/1.7
ER2SG020SD 2 3.5/0.88 6.9/1.6 82-153
ER2SG030SD 3 4.4/1.0

Dimensions (mm)

※Major capacities example

Code Headroom: C D a b e m
ER2SG001HD 415 490 345 236 152 56
ER2SG005SD 435 550
ER2SG010SD 470 590
ER2SG020SD 650 690 385 280 154 71
ER2SG030SD 780 910 398 324 157 80

Single Speed with Geared Trolley

The single speed delivers high speed and contributes operation efficiency.

Specifications

※Major capacities example

Code Capacity
(t)
Standard Lift
(m)
Lifting
Motor
Lifting Speed
(m/min)
Folded
Hand
Chain
Length:E
(m)
Flange
Width B
(mm)
Output
(kW)
50Hz 60Hz Standard
ER2SG
001H
125kg 3 0.56 14.1 16.9 2.8 58-127
ER2SG
005S
500kg 0.9 7.3 8.8
ER2SG
010S
1 1.8 7.1 8.5
ER2SG
020S
2 3.5 7.0 8.4 82-153
ER2SG
030S
3 4.4 5.3

Dimensions (mm)

※Major capacities example

Code Headroom: C D a b e m
ER2SG001H 415 490 345 236 152 56
ER2SG005S 435 550
ER2SG010S 470 590
ER2SG020S 650 690 385 280 154 71
ER2SG030S 780 910 398 324 157 80

Large Capacity with Geared Trolley

The large capacity model is suitable for using with the middle and large crane.

Specifications

※Major capacities example

Code Capacity
(t)
Standard
Lift
(m)
Lifting
Motor
Lifting
Speed
(m/min)
Folded
Hand
Chain
Length: E
(m)
Flange
Width B
(mm)
Output
(kW)
50Hz Standard
ER2SG075S 7.5 3 3.5 1.9 3.2 150-220
ER2SG100L 10 1.4
ER2SG100S 3.5 × 2 2.9
ER2SG150S 15 1.9 3.7
ER2SG200S 20 1.4
  • Trolley wheels for tapered I-beam are provided as standard.
  • The wheels for flat flange beam are also available so make a request in advance if necessary.

Dimensions (mm)

※Major capacities example

Code Headroom: C D b e g w
ER2SG075S 1165 1230 480 531 61 662
ER2SG100L 1180 1210 80 718
ER2SG100S 1020 956
ER2SG150S 1310 1230 1000 86 1129
ER2SG200S 1345 102 1305

Options

Mechanical Brake with Friction Clutch

This unique KITO device combines the functions of a friction clutch and mechanical brake for capacities of 5 ton or less and requires additional components. (Request this when placing and ordering hoists.)

Overload Limiter

For additional security, an overload limiter (OLL) comes as a recommended option; preset to 115% of rated capacity. The OLL protects the hoist mechanism from damage under overload conditions. (The load can be lowered even after the OLL is triggered.) Adjustable setting: from 90-135% of rated capacity.

Load Bell

The KITO load bell accurately alerts you when your hoist is overloaded as a cost-effective means of enhancing the safety and efficiency of your operations.

High-functional ER2 Series
– Limit Lock Function / – Stepless Switch

Rated Capacity: 125 kg to 5 t (Inverter Only)
  1. Limit Lock Function
    • 1) Upper/Lower Levels Easily Set with Push Button Switches
      • Function: Capable of setting upper/lower limit stop positions for the bottom hook with the push button switch.
      • Number of configurable positions: 1 position each at the upper/lower limit
      • Position detection method: Encoder detection method
      • Stop control: Automatically decelerate to low-speed operation before a limit position.
    • 2) High Speed in No-load
      • Function: Automatically increase to 1.5 times faster than high-speed lifting with a load equivalent to about 20% or lower of the rated capacity.
      • No-load high lifting speed: 1.5 times faster than the rated lifting speed (high speed)
      • Load detection method: Loading factor detection method (current value)
      • Response time: Within about 0.3 second (switching from “high lifting speed” to “no-load high lifting speed”)
  2. Stepless Switch
    • Function: seamless speed adjustment from high to low depending on how hard the push button is pressed.
    • Speed range: Up to a speed ratio of 1 (high speed): 1/6 (low speed)
    • Effective stroke: Approx. 6.5 mm
    • Detection method: Magnetic field detection by hall element.

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