MANABE ZOKI CO., LTD.
MANABE ZOKI MDW Series Standard type Twin Deck Crane
Manufacturer: MANABE ZOKI CO., LTD.
Model: MDW Series
In recent years, requests for the optimum use of space on deck, rationality, and efficiency of loading work have increased. To meet these requests, deck crane styles are also increasing, as are traditional derrick loading styles.
We have been manufacturing the “Manabe-Hydraulic Deck Crane” with our long experience in high-pressure hydraulic-type deck machinery and our exceptional skill.
MANABE-HYDRAULIC DECK CRANE got “easy control” mechanics, which is the advantage of hydraulic, and we are considering how to reduce reliance on endurance in any weather, etc.
FEATURES
GREAT EFFICIENCY
The hoisting speed can be automatically changed in three steps for each load.
Especially, the 「MANABE-HYDRAULIC DECK CRANE」 is capable of over three times as normal speed when you hoist with light loads or lower with any loads. (Standard type)
In addition, you can operate easily with two control levers (for hoisting, luffing, and slewing), so you can work efficiently by smoothly controlling the speed smoothly for each angle.
WIDE CARGO SPACE
- Wide space is secured for work by reducing the minimum slewing radius, and it is possible to use the space on deck effectively.
COMPACT INSTALLATION SPACE
- It is possible to reduce installation space because of the inside access from fixed post to cab. (For the deck crane of over 245kN capacity) Acquired AWWF.
EASY TEST and MAINTENANCE
- MANABE winches and the hydraulic equipment in crane house are high-pressure type and compact, besides optimum position, so you can test and manage easily.
VARIOUS SAFE DEVICES
- 「MANABE-HYDRAULIC DECK CRANE」 equips various safe devices which are limit devices of hoisting and luffing, besides the float switch and thermo switch.
If any trouble happened such as power cut during a cargo handling, the cargo handling will stop immediately with the mechanical brake of spring-on type and counterbalance valve installed on each hydraulic motor
Cab
① Control stand for hoisting
② Control stand for luffing & slewing
③ Control panel
④ Heater
⑤ Fan
⑥ Room lamp
⑦ Fire extinguisher
⑧ Operator’s chair
⑨ Window wiper
Equipment
Equipment in the cab & machine room
・Control stand for hoisting
・Control stand for luffing and slewing
・Control panel
・Heater (1kW)
・Fan
・Room lamp
・Fire extinguisher
・Receptacle
・Screen wiper (manual type)
・Front openable window
(natural ventilation and emergency escape)Other equipment
・Cargo lamp: mercury lamp (400W × 2sets)
・Falling block (swivel with hook)
・Fixing bolt (with plain washer)
for mounting a crane: 1 set
・Equalizing beam (for only twin crane)
・Jib top piece for jib rest (standard length: 0.5m)
Optional Equipment
・Additional cargo lamp
・Crane post installed on the vessel
・Slewing limit device
・Attachments for grab-handling
・Protector around a crane for lumber-handling
Characteristic Curve
Standard（MDW-30※※S-115）
Safety Devices
MANABE-HYDRAULIC DECK CRANE has various safety devices for preventing from damage caused by mishandling or unskilled operation.
1 Upper limit device for hoisting (full drum)
2 Lower limit device for hoisting (empty drum)
3 Upper limit device for luffing (min. radius)
4 Lower limit device for luffing (max. radius)
5 Limit device for luffing at jib rest position
6 Differential limit device for preventing
the collision of the hook and the jib top
7 Slack-over detector
8 Emergency stop pushbutton
9 By-pass button for jibrest
10 Oil level detector in the head tank
11 Thermal detector of working oil
12 Automatic start or stop device of the oil cooler
13 Safety valves
The following safety devices are provided for twin crane in addition to safety devices of each single crane.
- 1 Synchronous control device for hoisting of master and slave crane
2 Synchronous control device for luffing of master and slave crane
3 Slewing limit device for preventing collision of two single crane under single mode operation
Specification
| Type | Hoisting Load (ton) | Slew. Radius | Hoisting Speed | Lowering Speed (m/min) | Luffing Time (sec) | Slewing Speed | Electric Motor for Pump Unit | mass. (t) | |||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Max. (m) | Min. (m) | Single (txm/min) | Twin (txm/min) | Single (min-1) | Twin (min’1) | ||||||
| MDW-6020T-90 | 60 (2×30) | 20 | 3.5 | 30.7X15 12×30 3.5X54 | 60×15 5×54 | 54 | 48 | 0.65 | 0.30 | 90kW CONT. 220kW 15%ED | 106 |
| MDW-6022T-90 | 22 | 48 | 0.65 | 0.30 | 108 | ||||||
| MDW-6024T-90 | 24 | 55 | 0.65 | 0.30 | no | ||||||
| MDW-6026T-90 | 26 | 55 | 0.65 | 0.30 | 112 | ||||||
| MDW-6028T-90 | 28 | 4.0 | 65 | 0.55 | 0.25 | 128 | |||||
| MDW-6030T-90 | 30 | 4.5 | 65 | 0.50 | 0.20 | 137 | |||||
| MDW-6032T-90 | 32 | 65 | 0.50 | 0.20 | 139 | ||||||
| MDW-6020T-115 | 60 (2X30) | 20 | 3.5 | 30.7X21 12X42 3.5X63 | 60X21 5×63 | 63 | 48 | 0.65 | 0.30 | 115kW CONT. 270kW 15%ED | 108 |
| MDW-6022T-115 | 22 | 48 | 0.65 | 0.30 | no | ||||||
| MDW-6024T-115 | 24 | 55 | 0.65 | 0.30 | 112 | ||||||
| MDW-6026T-115 | 26 | 55 | 0.65 | 0.30 | 114 | ||||||
| MDW-6028T-115 | 28 | 4.0 | 65 | 0.55 | 0.25 | 130 | |||||
| MDW-6030T-115 | 30 | 4.5 | 65 | 0.50 | 0.20 | 139 | |||||
| MDW-6032T-115 | 32 | 65 | 0.50 | 0.20 | 141 | ||||||
| MDW-7220T-90 | 72 (2×36) | 20 | 3.5 | 36.8X13.5 14X27 4×52 | 72×13.5 6X52 | 52 | 62 | 0.55 | 0.25 | 90kW CONT. 220kW 15%ED | 126 |
| MDW-7222T-90 | 22 | 62 | 0.55 | 0.25 | 128 | ||||||
| MDW-7224T-90 | 24 | 70 | 0.55 | 0.25 | 130 | ||||||
| MDW-7226T-90 | 26 | 4.0 | 70 | 0.50 | 0.20 | 139 | |||||
| MDW-7228T-90 | 28 | 70 | 0.50 | 0.20 | 147 | ||||||
| MDW-7230T-90 | 30 | 4.5 | 80 | 0.45 | 0.20 | 153 | |||||
| MDW-7232T-90 | 32 | 80 | 0.45 | 0.20 | 157 | ||||||
| MDW-7220T-115 | 72 (2X36) | 20 | 3.5 | 36.8X18 14X36 4X60 | 72×18 6×60 | 60 | 62 | 0.55 | 0.25 | 115kW CONT. 270kW 15%ED | 128 |
| MDW-7222T-115 | 22 | 62 | 0.55 | 0.25 | 130 | ||||||
| MDW-7224T-115 | 24 | 70 | 0.55 | 0.25 | 132 | ||||||
| MDW-7226T-115 | 26 | 4.0 | 70 | 0.50 | 0.20 | 141 | |||||
| MDW-7228T-115 | 28 | 70 | 0.50 | 0.20 | 149 | ||||||
| MDW-7230T-115 | 30 | 4.5 | 80 | 0.45 | 0.20 | 155 | |||||
| MDW-7232T-115 | 32 | 80 | 0.45 | 0.20 | 159 | ||||||
| MDW-8020T-90 | 80 (2×40) | 20 | 3石 | 41 xl1.5 16×23 5X44 | 80×11.5 8×44 | 44 | 70 | 0.50 | 0.25 | 90kW CONT. 220kW 15%ED | 132 |
| MDW-8022T-90 | 22 | 70 | 0.50 | 0.20 | 134 | ||||||
| MDW-8024T-90 | 24 | 80 | 0.50 | 0.20 | 136 | ||||||
| MDW-8026T-90 | 26 | 4.0 | 80 | 0.45 | 0.20 | 150 | |||||
| MDW-8028T-90 | 28 | 80 | 0.45 | 0.20 | 156 | ||||||
| MDW-8030T-90 | 30 | 4.5 | 90 | 0.40 | 0.15 | 166 | |||||
| MDW-8032T-90 | 32 | 90 | 0.40 | 0.15 | 172 | ||||||
| MDW-8020T-115 | 80 (2X40) | 20 | 3.5 | 41 X16 16×32 5X54 | 80X16 8X54 | 54 | 70 | 0.50 | 0.25 | 115kW CONT. 270kW 15%ED | 134 |
| MDW-8022T-115 | 22 | 70 | 0.50 | 0.20 | 136 | ||||||
| MDW-8024T-115 | 24 | 80 | 0.50 | 0.20 | 138 | ||||||
| MDW-8026T-115 | 26 | 4.0 | 80 | 0.45 | 0.20 | 152 | |||||
| MDW-8028T-115 | 28 | 80 | 0.45 | 0.20 | 158 | ||||||
| MDW-8030T-115 | 30 | 4.5 | 90 | 0.40 | 0.15 | 168 | |||||
| MDW-8032T-115 | 32 | 90 | 0.40 | 0.15 | 174 | ||||||
| MDW-10020T-90 | 100 (2×50) | 20 | 3.5 | 51.8X10 20X20 6X35 | 100×10 9×35 | 35 | 80 | 0.45 | 0.20 | 90kW CONT. 220kW 15%ED | 155 |
| MDW-10022T-90 | 22 | 80 | 0.45 | 0.20 | 162 | ||||||
| MDW-10024T-90 | 24 | 95 | 0.40 | 0.15 | 168 | ||||||
| MDW-10026T-90 | 26 | 4.0 | 95 | 0.40 | 0.15 | 188 | |||||
| MDW-10028T-90 | 28 | 95 | 0.35 | 0.15 | 213 | ||||||
| MDW-10030T-90 | 30 | 4.5 | 110 | 0.30 | 0.10 | 218 | |||||
| MDW-10032T-90 | 32 | 110 | 0.30 | 0.10 | 223 | ||||||
| MDW-10020T-115 | 100 (2X50) | 20 | 3.5 | 51.8X13 20X26 6X43 | 100×13 9×43 | 43 | 80 | 0.45 | 0.20 | 115kW CONT. 270kW 15%ED | 157 |
| MDW-10022T-115 | 22 | 80 | 0.45 | 0.20 | 164 | ||||||
| MDW-10024T-115 | 24 | 95 | 0.40 | 0.15 | 170 | ||||||
| MDW-10026T-115 | 26 | 4.0 | 95 | 0.40 | 0.15 | 190 | |||||
| MDW-10028T-115 | 28 | 95 | 0.35 | 0.15 | 215 | ||||||
| MDW-10030T-115 | 30 | 4.5 | no | 0.30 | 0.10 | 220 | |||||
| MDW-10032T-115 | 32 | no | 0.30 | 0.10 | 225 | ||||||
| MDW-13020T-90 | 130 (2×65) | 20 | 3.5 | 67X7 24X14 7X25 | 130X7 11 X25 | 25 | 100 | 0.30 | 0.15 | 90kW CONT. 220kW 15%ED | 186 |
| MDW-13022T-90 | 22 | 100 | 0.30 | 0.15 | 196 | ||||||
| MDW-13024T-90 | 24 | 4.0 | no | 0.30 | 0.15 | 210 | |||||
| MDW-13026T-90 | 26 | 120 | 0.25 | 0.12 | 218 | ||||||
| MDW-13020T-115 | 130 (2X65) | 20 | 3.5 | 67X9.5 24X19 7X30 | 130×9.5 11 X30 | 30 | 100 | 0.30 | 0.15 | 115kW CONT. 270kW 15%ED | 188 |
| MDW-13022T-115 | 22 | 100 | 0.30 | 0.15 | 198 | ||||||
| MDW-13024T-115 | 24 | 4.0 | no | 0.30 | 0.15 | 212 | |||||
| MDW-13026T-115 | 26 | 120 | 0.25 | 0.12 | 220 | ||||||
Common Particulars
1 Access : Inside
2 Max.Lift : 35m
3 Allowable list of ship
Cargo handling： 5 （°=3° heel +2° cargo swing），2°（trim）
Cargo swing in min.slewing radius area is not included. Sailing : 35°
4 Simultaneous operation
At no load or list 0°under loading.
5 Slewing angle ： 360° endless
6 Electric source : AC3φ 440V 60HZ
: AC1φ 100V 60HZ
Dimensions
| Type | Hoisting Load (ton) | Slew. Radius | Jib angle at Max. Slew. Radius θ | Dimension (m) | Crane Post | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Max. (m) | Min. (m) | A | B | C | H0 | H1 | Ha | H3 | H4 | ∅D (m) | Tilting Moment (kN m) | |||
| MDW-6020T | 60 (2×30) | 20 | 3.5 | 25。 | 4.9 | 8.4 | 4.20 | 11.5 | 3.2 | 3.5 | 5.6 | 1.4 | 3.32 | 15107 |
| MDW-6022T | 22 | 6.6 | 16775 | |||||||||||
| MDW-6024T | 24 | 20。 | 5.1 | 18443 | ||||||||||
| MDW-6026T | 26 | 9.4 | 11.8 | 5.8 | 20209 | |||||||||
| MDW-6028T | 28 | 4.0 | 4.65 | 6.6 | 22171 | |||||||||
| MDW-6030T | 30 | 4.5 | 5.1 | 9.7 | 4.95 | 11.9 | 3.3 | 7.3 | 3.35 | 24035 | ||||
| MDW-6032T | 32 | 8.1 | 25898 | |||||||||||
| MDW-7220T | 72 (2×36) | 20 | 3.5 | 25。 | 4.9 | 9.4 | 4.65 | 11.5 | 3.2 | 3.5 | 5.6 | 1.5 | 3.32 | 18050 |
| MDW-7222T | 22 | 6.7 | 20012 | |||||||||||
| MDW-7224T | 24 | 20。 | 5.2 | 21778 | ||||||||||
| MDW-7226T | 26 | 4.0 | 5.1 | 9.7 | 4.95 | 11.9 | 3.3 | 5.9 | 3.35 | 23936 | ||||
| MDW-7228T | 28 | 6.6 | 26193 | |||||||||||
| MDW-7230T | 30 | 4.5 | 9.9 | 12.0 | 7.3 | 3.52 | 28547 | |||||||
| MDW-7232T | 32 | 8.1 | 30705 | |||||||||||
| MDW-8020T | 80 (2×40) | 20 | 3.5 | 25。 | 4.9 | 9.7 | 4.95 | 11.5 | 3.3 | 4.0 | 5.1 | 1.5 | 3.35 | 19816 |
| MDW-8022T | 22 | 6.1 | 22073 | |||||||||||
| MDW-8024T | 24 | 20。 | 4.6 | 24035 | ||||||||||
| MDW-8026T | 26 | 4.0 | 11.9 | 5.3 | 26389 | |||||||||
| MDW-8028T | 28 | 5.1 | 6.1 | 3.52 | 28940 | |||||||||
| MDW-8030T | 30 | 4.5 | 12.0 | 6.8 | 31490 | |||||||||
| MDW-8032T | 32 | 5.4 | 9.9 | 7.5 | 4.30 | 33845 | ||||||||
| MDW-10020T | 100 (2×50) | 20 | 3.5 | 25。 | 5.1 | 9.7 | 4.95 | 11.6 | 3.4 | 4.0 | 5.1 | 1.6 | 3.52 | 24329 |
| MDW-10022T | 22 | 6.0 | 27468 | |||||||||||
| MDW-10024T | 24 | 20。 | 4.6 | 29921 | ||||||||||
| MDW-10026T | 26 | 4.0 | 5.4 | 9.9 | 12.0 | 5.3 | 4.30 | 32864 | ||||||
| MDW-10028T | 28 | 6.0 | 35807 | |||||||||||
| MDW-10030T | 30 | 4.5 | 12.1 | 6.8 | 38848 | |||||||||
| MDW-10032T | 32 | 7.5 | 41594 | |||||||||||
| MDW-13020T | 130 (2×65) | 20 | 3.5 | 25。 | 5.4 | 9.9 | 4.95 | 11.6 | 3.4 | 4.4 | 4.7 | 1.8 | 4.30 | 32962 |
| MDW-13022T | 22 | 5.6 | 36395 | |||||||||||
| MDW-13024T | 24 | 4.0 | 6.6 | 40025 | ||||||||||
| MDW-13026T | 26 | 20 | 12.0 | 4.9 | 43655 | |||||||||
