Nachi GSX MILL VL Multi-Flutes

Manufacturer:  Nachi-fujikoshi corp
Model: GSX MILL VL

Outline

Unequal tooth spacing and variable leads that suppress chattering using six blades
High-speed milling is realized for raw materials. titanium alloy and heat-resistant alloy.
GSX II coating with superior heat. wear and adhesion resistance to achieve long tool life.
Additional release of the radius model.
For titanium alloy and SUS and for steels
There are two types. for steels and for titanium alloy and SUS that support almost any work materials.
GSX II coating
With the multi-layer of heat resistance coating and hard coating. GSX MILL VL supports cutting of hardened materials. With high wear resistance and anti-adhesion properties. stable chip removal is realized for a wide range of work materials.
Additional release of the radius model
There are two types. for steels and for titanium alloy and SUS that support almost any work materials.

Features

Unequal spacing of teeth
Variable leads
Reduce vibration and realize high quality milling by adapting unequal index and lead design.
Comparison of vibration
Applicable to wide range of materials by two series

For SteelFor Ti and Stainless
Applicable materialsCarbon Steels
Pre-Hardened Steels
Alloy Steels
Die Steels
Stainless Steels
Titanium Alloys
Inconel718, etc
FeatureApply specially designed cutting edge to get good surface finish
Better surface finish
Apply suitable carbide material for difficult-to-machine material
Higher helix angle for better removability


GSX-II Coating
Excellent heat resistance
Achieve high heat Resistance with Al-rich composition.
Multi layer structure
High hardness of coating in according to multi layer structure with AlCr and AlCrX.
Crystal structure
Great wear and resistance with optimum crystal structure.
Evaluation of oxidation resistance
Status of coating films after keeping with 1.100°C in the air after 1 hour

GSX MILL VL series

GeometryFL2.5D4D5D (over hang length)
For Steel
SquareGSXVL4-2.5D
φ3~20
GSXVL4-4D
φ3~20
RadiusGSXVL4-R-2.5D
φ6~20
GSXVL4-R-4D
φ6~20
Multi FlutesGSXVL6-2.5D
φ6~20
Long ShankGSXVLLS4-1.5D
φ3~20
For Ti・SUS
SquareGSXVL4T-2.5D
φ3~20
GSXVL4T-4D
φ3~20
RadiusGSXVL4T-R-2.5D
φ6~20
GSXVL4T-R-4D
φ6~20
Multi FlutesGSXVL6T-2.5D
φ6~20
Long ShankGSXVLLS4T-1.5D
φ3~20

Performance

Wave Milling on thin plate

Tool diameter: φ10
Cutting speed: V = 317 m/min
Feed rate: F = 6,000 mm/min (0.1 mm/tooth)
Cutting amount: ap = 6 mm, ae = 0.5 mm
Material: S50C
Cutting fluid: Wet
The difference of cutting sounds and cutting face
Wear comparison : After milling S50C 100m

Tool diameter: φ6
Cutting speed: 134 m/min
Feed: 2,300 mm/min (0.054 mm/tooth)
Material: S50C
Cutting Fluid: Wet
Milling Length: 100 mLonger tool life in higher depth of cut

Comparison Tool status with 6m cutting

Tool: φ16
Cutting speed: 40 m/min
Feed: 210 mm/min (0.04 mm/tooth)
Work Material: Inconel 718
Cutting Fluid: Wet
Milling Length: 6 mLonger tool life in heat-resistant alloys
Pocket Milling for Ti Alloy with GSXVL Multi-Flutes

Tool: GLXVL6T-2.5D φ10
Cutting speed: 120 m/min
Feed: 1,500 mm/min (0.07 mm/tooth)
Cut depth: ap = 10 mm, ae = 0.1 mm
Work material: Ti6Al4V
Cutting Fluid: Wet
High speed milling of thin-wall

 

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