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UHT Corporation CCS-710 Series Ceramics Casting System Machine

Made in Japan
Manufacturer: UHT CORPORATION
Model: CCS-710 Series

New casting system by integrating the process from coating to drying in a compacted manner
A flexible condition setting can be set with touch panel.
Coating thickness: 5 to 200μm Coating width: Max.250mm Drying temperature: Max.150℃ Speed: 200 to 12,000mm/min.
Easy setting

Characteristics

Flexible condition setting
Adjustable and fixed-type casting head blades are prepared.(OP.)
Adjustable type casting head blade can flexibly set coating thickness. You can easily exchange the installation of adjustable and fixed type casting head blades.
The condition during coating can be set.
Coating conditions (temperature, amount of blow, feed speed and tension) can be set at one location.
Minute control of drying condition
The amount of ventilation and the temperature of the seven table heaters can be individually controlled.

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Inspection of slurry coating
The Backlight stage allows an easy check of the state of coated condition of the slurry.

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Easy cleaning and film exchange
Easy structure of cleaning and film exchange

Safety
Safety structure to separate coating section and the control board

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Standard Specifications

ModelCCS-710
CoatingMethodDoctor blade method used for coating on the film(Adjustable-type: option / Fixed-type: option)
MaterialCeramics slurry
Width sizeMax.250mm(Width of career tape:260mm)
Thickness5~200μm(Depend on the slurry condition)
Speed200~12,000mm/min
InspectionBacklight used for visual inspection of coating condition
Supply of slurryTube pump used to supply slurry to the liquid dam.(Option)
Film(roll)The outer diameter of the unwinderMax. 220mm in diameter
The outer diameter of the winderMax. 300mm in diameter
Weight25kg or less
Installation shaftφ3B(3B paper tube clamping)
DrynessMethodTable heater used to dry slurry from below the carrier tape
TemperatureMax.150℃
Zone/Length7 zone×500mm=3,500mm
Air blowTwo fans are used to control the suction/exhaust amount to select optimal drying conditions (Air blow control up to 60℃ is possible for an option.)
Carrier filmFilm feedWinding with the servo motor. Powder Blake is used to control tension for unwinding.
Meandering preventionThe unique mechanism was adopted to prevent the tape from meandering.
CleaningAn adhesive roll is used to clean both sides of the tape before coating.
Control functionControl unitDedicated controller for mechanical control made by UHT (MJUC)
OperationOperation with the 10.4-inch graphical touch panel
Static eliminating unitThe static-eliminating bars are set up with 1 piece for each unwinding and winding side.
SafetyCoverHeat-insulated, sealed type
StructureThe operation panel is separated from the coating section and air purge is conducted for the equipment box to prevent solution gas from entering.
Material and structure of housingStainless steel welded frame
Air pressure source(for static eliminating)Pressure0.2~0.5MPa(Clean air)
Connected diameterOuter diameter φ12 tube
ExhaustFlowing quantityMax 8.1m3/min
Duct connected diameterOuter diameter φ73mm
Power sourse3φ AC200V ±10% 5kVA
DimensionW2300(Breaker box+150mm)×D700×H1165mm(Operation panel+300mm)
WeightApprox.700kg
Working conditionTemperature10~35℃(22±2℃ recommended)
Humidity40~60%(Non-dewing)

Options

  • Casting head, blade
  • Adjustment jig for adjustable casting head
  • Pump that automatically supplies slurry
  • Temperature adjustment heater for slurry
  • Articles of consumption
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Outline Drawing

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