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UHT CORPORATION MP-□□□□Z series MULTI PUNCHING MACHINE FOR CERAMIC GREEN SHEET-Z

Made in Japan
Manufacturer: UHT CORPORATION
Model: MP-7150Z / MP-8200Z

Features

  • High speed, high precision punching fine holes
    ・Speed: 1000 holes/min (on PU-25L unit, conventional ratio: about 1.6times) Accuracy ±10μm.
  • Machines suitable for trial manufacture, variety kinds of productions in small rot or medium mass-production are developed.
    ・Processing area and punch shaft number are selectable from 6 types of machines. □ 7 shafts is selectable for 150 mm processing area.
    □ 8 shafts is selectable for 200 mm processing area.
    ・Combination of loader module and unit is multiple.
  • Various types of units and punching methods are available.・Initial costs and running costs are reduced.
    ・Processing methods suitable for reference hole, micro diameter, gang, and grid are developed.
    ・Air electric driving type punching suitable for processing is introduced.
  • Graphical touch panel materializes easy operation.
  • Compact design contributes to reducing space.

Characteristics

  • XY robot
    Maintenance-free AC servo motor has been adopted as an actuator. The specially built finger has removed deflections during machining by firmly fixing the work holder. High precision and high feed speed of 30m per minute has been realized by one micron per pulse and simultaneous biaxial feed. Machining time can be reduced a great deal.
  • Automatic peripheral equipment (O.P.)
    Built-in units and outside modules are available depending on production of roll or sheet.
  • MJUC controller
    Introduction of page type graphic touch panel enables easy operation. Control function, such as punch and dieMP-Z_img12.jpg
  • CCD camera unit
    Two different view cameras are installed. This unit enables simple positioning for replacing punch unit, and centering of work coordinate and correcting rotation by image processing.
  • Control PC (option)
  • The system can be flexible to achieve rationalization and labor-saving including the network capability with up to 14 stations by one control PC. Operation procedure will be displayed in a way easy to understand according to programs such as coordinates entry, saving/reading files and punch pattern verification by graphic display.
  • Punch unit (PAT)
    Slide and clamp method is used to load the unit for easy loading, unloading and changing.

Various units suitable to perforating quality and patters

  • High speed, fine, perforating type            1axis/gang mold type
               
  • Simultaneous perforating grid of a pattern
  • High accurate perforation available by micro type      Flexible unit enables multi-combination.         Servo type with high speed punching
  •                                                    

Standard Specifications

Model MP-7150ZMP-8200Z
WorkpieceMaterialCeramics Green Sheet
Work Thickt:Max1.0mm
Punching AreaMax:□150mmMax:□200mm
Standard Work Holder□224mm×t0.4mm□274mm×t0.6mm
Attachment(How to attach)V/F clamp
The Number Of The Punch Units PU-25 loading shaft7axis8axis
Decided by you (ref. available unit table)
Machining(Processing)Punching Accuracy±10μm(2 points(R) of alignment marks (tooling punch holes) are image-processed in the standard punching range using UHT test film. Relative position accuracy while positioning and processing on the basis of a center between 2 marks.)
Resolve Capacity1μm/1Pulse X.Y axis
Punching SpeedMax.1000 holes/min(on PU-25L),Max.600holes/min(on PU-25)(NC machining at 1mm pitch in X direction. Variation depending on process,material and condition.)
The number of the processing position memories1file(30000 positions)
Dust removalTriple dust collectors with two operating methods switchable – intermittent,continuous-
Control FunctionControl unitUHT make controller exclusively for mechanism control
OperathionGraphical display by 6.5″ TFT color liquid crystal
Dedicated interactiveSoftware on PC (lndependent of the main body)
NetworkTransmission of machining datafrom PC to the machine through LAN Centralized monitoring of the machine operating condition (up to 14 units) on PC
Power Source3φ.200VAC ±10% Electric power of main unit is 600VA.
Air Source0.4~0.7MPa
Machine SizeW830mm955mm
D1200mm1280mm
H1600mm
Machine Weight620kgf670kgf
Working conditionTemperature10~35℃(22±2℃ recommended) Humidity40~60%(anti-dewing)

OPTIONAL

Autoloader

  • module
  • Stack Loader, Unloader(ST-150、ST-200)
  • Stack Loader(ST-150L、ST-200L)
  • Stack Unloader(ST-150U、ST-200U)
  • Roll Cutting Loader(RC-150、RC-200)
  • MP-Z_img2.jpg

unit

Slide loader                            Elevator loader

MP-Z_img3.jpg                      MP-Z_img4.jpg

Clamp method

Work holder clamp is standard(V/F). 3 point supporting, direct clamp, and adsorption clamp are available.

θ finger

θ finger enables θ correction of work.

MP-Z_img6.jpg

Area sensor

Checking is done by the area censor in front of the machining portion. When the sensor detects a part of hands or something that blocks while the machine is working, it stops the machine. It ensures high quanlity of safety, just in case.

Punch unit

According to type or size of mold, air type unit or motor-driven unit, for width between 25 to 150 mm, is selectable. Low cost mold is available.

Various types of molds

For every condition, modified mold or multiple pin (gang, grid) mold are available.

MP-Z_img7.jpg

Punch setter

CCD camera enables to see multi-directions by rotating and materiadivzses compact setter. Mold fitting is easy through the monitor. Kit type setter, such as square

MP-Z_img8.jpg

Lift car

Heavy punch unit can be easily moved or changed by drifting it . It contributes to reducing changing time and safe work environment.

Outline Drawing

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