This is a special processing machine for drilling and cutting holes in the upper and lower guide rails for elevators. The workpiece fed onto the inlet magazine is automatically carried into the machine, bolt holes, counterbore holes, and
back chamfering are processed, the workpiece is cut to a predetermined length, and then discharged into the outlet magazine.
At the entrance magazine, image recognition (camera) is used to identify the type of workpiece based on the cross-sectional shape. By reading the QR code pasted on the workpiece, it acquires the workpiece information, automatically identifies the applicable machining program, and starts machining.
The output magazine separates the cut products and scraps.
The product is carried out onto the outlet magazine, and the scraps are carried out to the scrap chute.

General Specifications

• Machine in General:
  • Floor Space: 16,500mm x 9,500mm x 2,800mm
  • Total Weight: 25,000Kg
• Vertical MC Machining Unit:
  • Feed Unit: Z-axis 350mm, rapid feed rate 20m/min (roller guide), Y-axis 300mm, rapid feed rate 16m/min (slide way: roller guide)
  • Spindle: AC spindle motor 7.5kW/11kW, spindle type: HSK63A, speed range: 750~3,000rpm
  • ATC: 16 tools (random pot type)
• Cutting Machining Unit:
  • Feed Unit: Z-axis 295mm, rapid feed rate 8m/min (square type sliding slide)
  • Spindle: AC servo motor 11kW/4P, maximum speed: 120rpm
  • Cutting Cutter: Cold saw φ560/3mm/120 teeth/disposable type
• Entrance Magazine: Workpiece stock 24 pieces
  • Workpiece Information Reading: QR information input to the machine
  • Workpiece Type Determination: Workpiece information matched with physical object through image recognition
• Exit Magazine: Workpiece stock 26 pieces
  • Scrap Sorting Device: Scrap falls into the scrap box by its own weight
• Coolant: 2 pumps (for chip flushing, for flange-through)
• Cover: Full perimeter cover (with mist collector)

Target Workpiece

Material Length: 4,000/5,000mm
Product Length: 440 to 5,000mm
Target Varieties: 7 types
Machining Accuracy: Hole position ±0.2mm, Cut length ±2mm