Avio HW-D Series Ultrasonic Handheld Welder

Manufacturer: Nippon Avionics Co., Ltd.
Model: HW-D Series

Features of HW-D Series

  1. Peak power control mode equipped

    When a boss is completely crushed in process of plastic caulking, load resistance to ultrasonic vibration increases, which makes sharp increase of power (W). Stable caulking quality can be obtained by controlling to stop oscillation when specified power is reached.

HW-D Series
  1. Supports minute work (60kHz)

    Quick welding start contributes productivity improvement.
    Suppress buckling of small size boss to contribute to higher yield.

  1. Welding result display
    Frequency, Oscillation time, Energy, Peak power
  1. External output of welding results
  2. Variable amplitude function (30 to 100%)

Ultrasonic generator Specifications

Model High-end type Standard type
HW-D250H-28 HW-D250H-40 HW-D200H-60 HW-D250S-28 HW-D250S-40
Maximum output 280W 240W 280W
Rated output 250W 200W 250W
Continuous output 180W 140W 180W
Frequency 28kHz 40kHz 60kHz 28kHz 40kHz
Oscillation method Digital ATHMOS(Automatic frequency tracking)method
Oscillation control mode Timer, Energy, Peak power, Continuous oscillation (Selectable)
Setting range Timer 0.01 to 10.00s (0.01s step)
Energy 10 to 3000J (10J step)
Peak power* 50 to 250W 40 to 200W 50 to 250W
Oscillation Valiable 30 to 100% (5% step) Fixed (100%)
Up slope 50/100/200/500ms Selectable 50ms Fixed
Display 7 segment 4 digit LED, Status display LED
Welding result display function Frequency(kHz), Oscillation time(s), Energy(J), Peak power(W) (Final result)
Protection function Phase, Over current, FET, Over voltage, Over heat, Over time
Interface I/O, Analog
Power input AC100 to 240V single phase, 50/60Hz AC100V 50/60Hz
Power Consumption 370VA 300VA 370VA
Environmental temprature 5 to 40℃
Environmental humidity 30 to 85%, No condensation
Size W100×D250×H210mm
Weight ≒2.5kg

*Peak power is 5W step

Handheld unit Specifications

Model W2005-28-HP-P W2005-40-HP-AL MA1P200-60
Frequency 28kHz 40kHz 60kHz
Transducer trigger switch Push button type
Housing case Plastic Aluminum
Hanging hook Yes N/A
Transducer cooling joint Yes N/A Yes
Output cable length 2.5m
Outside diameter of grip 37mmφ 31mmφ
Weight ≒350g ≒200g

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