This product is used for the following applications:

• 01.Filling of ceramics
• 02.Filling of activated carbon into deodorant filter
• 03.Filling of imitation brick
• 04.Medical massage

• Features

  The table vibrator operates on the vibrational principle where an external vibrating machine, such as a vibration motor or air vibrator, is affixed to the upper frame of the table. This setup ensures that the workpiece loaded onto the head vibrates simultaneously with the container. The main objectives of this process are to induce vibrations for container filling, defoaming, demolding, enhancing penetration, facilitating diffusion, mixing substances, serving as a vibration tester, and addressing various other workpiece needs.

  Within the industrial machinery sector, a wide range of workpieces requires handling, including ceramic powder, resin pellets, carbon, iron powder, silica sand, and cosmetic mascara. Although the basic standard load is typically calibrated based on the weight of the loaded item, certain workpieces may only require minor vibrations. Furthermore, there exists a spectrum of effective vibration frequencies for moving these workpieces, and these conditions can be evaluated using a demonstration machine.

  Different vibrating sources are available, including the electric compact vibration motor (offered in single-phase 100V or three-phase 200V) and the pneumatic piston vibrator series. The single-phase 100V type boasts convenience due to its versatility in various locations. Meanwhile, the three-phase 200V type, when used with the inverter control panel MFC1 model, facilitates the application of precise vibrations to workpieces. Additionally, the pneumatic type allows adjustments to air pressure to achieve appropriate vibrations.

  While the compact model series is part of the compact table vibrator range, designs and manufacturing options for table vibrators capable of handling heavier loads are also feasible. For more information or specific requirements, individuals are encouraged to get in touch with EXEN directly.

  *Compact table vibrator is estimated each time and is built-to-order.
  *The product with the top surface of table resinated is optional.(Extra cost)

  Various types of vibration sources are available

  As vibrating sources for compact table vibrator series, electric single-phase 100V vibration motor and three-phase 200V vibration motor, and pneumatic piston vibrator are available.
  Electric or pneumatic type can be selected depending on the power supply conditions of equipment location. For the electric vibration motor, compact vibration motor with stainless steel body is adopted.
  Single-phase 100V type is EKM1S-2P model and three-phase 200V type is EKM1.1-2P model.
  Both of them comply with IP code 66, and are washable and excellent in corrosion-resistance.

  

  Size and material of upper frame

  The table upper frame is prepared for manufacture according to the specification that defines dimensions of table head of compact table vibrato to 200mm in length and 300mm in width.
  Also, the material of upper frame is specified to stainless steel SUS304 and とpolyacetal resin as standard specification. Selection can be made depending on the application. (polyacetal resin is an additional option)
  The product with different dimensions or other material specified can be manufactured. (Ask for details)

  

  Stainless steel SUS304(left) / polyacetal resin(right)

  Features of electric and pneumatic types

  Because the combination with inverter enables the vibration frequency to be changed, the electric three-phase 200V type allows the vibration frequency to be selected depending on the property of loading workpiece, which will achieve the high-efficient workability.
  The pneumatic vibrator allows the vibration force and vibration frequency to be changed by changing the air pressure, which will expand the application.
  Also, the pneumatic type can be used safely in an explosion-proof area.

  Table basic form 1: With one vibration motor

  The vibration condition when one vibration motor is mounted on the table upper frame is the circular vibration.
  This is used for workpiece in which the circular vibration by one motor is more effective.
  This has an advantage that the price is lower than the table with two motors.
  Also, if the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  TV200C-M

  Table basic form 2: With two vibration motors

  The vibration condition when two vibration motor is mounted on the table upper frame is the vertical vibration. The vertical vibration provides a stable vibration because of less movement of the workpiece container, which has shown the field-proven performance.
  Also, because this is one face type, the mold can be fixed to the top surface of table and the molds with various shapes can be loaded.
  If the pneumatic piston vibrator is used, the vertical vibration can be secured with one motor.

  

  Principle of vertical vibration

  Mounting tow vibration motors to the upper frame allows vertical vibration to be produced.
  Rotating two vibration motors in opposite direction each other to synchronize the rotational frequency of two vibration motors will offset the centrifugal force in a horizontal direction, which produces the centrifugal force only in a vertical direction to provide the vertical vibration.
  If there is a large difference in rotational frequencies, the vertical vibration is not provided because of no synchronization.

  

  Correct arrangement of loading items on table

  The arrangement of correct loading position is the position where the gravity center of table is matched with that of loading item in the resultant force axis of centrifugal force of vibrator.

  

  Examples of applications and product workpieces

  Table vibrator is used for various applications in industrial machinery field. In addition to the following filling, diffusion, penetration enhancement, defrosting, desalination, defoaming, and demolding, there are other unknown fields for vibration applications, which raises expectations.

  1. Filling of powder: silica sand, ceramic powder, resin pellet, carbon, iron powder, mascara, powder
  2. Diffusion of powder: removal of dust on lens, adhesive agent, diffusion of powder
  3. Penetration enhancement: table for pickles, pickles of Chinese cabbage, pickles of radish
  4. Desalination enhancement: desalination of fish egg
  5. Defrosting enhancement: defrosting enhancement of fish
  6. Demolding aid: demolding of form
  7. For various testers: mixing tester, concrete tester, conveyance tester, medical tester

  Control panel

  For TV-MW series (three-phase, 200V), use the MFC-1 equipped with inverter. (optionally available)

  Specification

  Table Model	Motor		Vibration Motor Specifications						Permission Load Capacity (kg)	Weight (kg)	Note
  	Model	Unit	Voltage (V)	Output (W)	Current (A) (50Hz/60Hz)	Frequency (Hz) (50Hz/60Hz)	Centrifugal Force (kN) (50Hz/60Hz)	Rating
  TV200-M	EKM1S-2P	1	Single-phase 100V	10	0.26/0.21	46.5/56.9	0.05/0.07	Continuous	5	7.2	Open
  TV200C-M										8.5	Enclose

  (Imperial System)

  Table Model	Motor		Vibration Motor Specifications						Permission Load Capacity (lb)	Weight (lb)	Note
  	Model	Unit	Voltage (V)	Output (W)	Current (A) (50Hz/60Hz)	Frequency (VPM) (50Hz/60Hz)	Centrifugal Force (lbf) (50Hz/60Hz)	Rating
  TV200-M	EKM1S-2P	1	Single-phase 100V	10	0.26/0.21	2,790/3,414	11/16	Continuous	11	15.9	Open
  TV200C-M										18.7	Enclose

  Dimensions, installation, control panel

  Product dimensional drawings

  

  Product dimensional table

  Model	L	W	H
  TV200-P	200	200	217
  TV200C-P
  TV200-M			177
  TV200C-M
  TV300-P	300	300	250
  TV300C-P			254
  TV300-MW			192
  TV300C-MW

  (Imperial System)

  Model	L	W	H
  TV200-P	7.9	7.9	8.5
  TV200C-P
  TV200-M			7
  TV200C-M
  TV300-P	11.8	11.8	9.8
  TV300C-P			10
  TV300-MW			7.6
  TV300C-MW

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