Exen, Pneumatic Vibrator
EXEN UP335A Plastic Ball Vibrator
Products Made In Japan
Manufacturer: EXEN
Model: UP335A
Ball vibrator with plastic body for wide applications
- 01. Food plant: prevention of blockage in chute in raw meat conveyance line
- 02. Prevention of blockage in pot noodle additive conveyance chute
- 03. Improvement of the buildup of workpiece ejected in the screw production line, of the buildup of cutting workpiece ejected, and of resin moulding cutout workpiece ejected
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Features
(1)Plastic ball vibrator has body made of plastic and is excellent in corrosion resistance. The vibration principle is easy: a steel ball rotates at high speed to generate powerful vibration. Because this ball vibrator with its simple principle and structure can be used easily, it is helpful for an area where minor vibration is required or for preventing clogging in the hopper or chute. (During operation, it is necessary to supply lubricant with an oiler.)
(2)The UP-A series serves as the successor to the conventional UP series, where the previous design has been remodeled, and all installation dimensions remain unchanged.. The vibration force is also almost the same, which maintains compatibility.
(3)UP1 series include models UP110A and UP113A, UP2 series include models UP219A, UP3 series include models UP335A, which total 4 models (Successor to the conventional UP4 series is dropped from production.)
(4)Model UP-S series is a new product. As compared to the same model as the model UP-A (Example: comparison between UP113A and UP113S), the amplitude is nearly double the value, which is a small powerful type. There are 2 models available: models UP113S and UP219S.Reinforced plastic excellent in corrosion resistance and explosion-proof
Because the body is made of reinforced plastic, this ball vibrator has a high strength and is excellent in corrosion resistance and explosion proof. Also, it can be used in welt site.
Simple vibrational principle with less failure
Having a principle that high-speed rotation of steel ball generates vibration, this ball vibrator has no complicated parts and is rarely failed.
Vibration force adjustable by pressure regulation of supply air
Simply operating the pressure of compressed air allows frequency and centrifugal force to be easily changed. Once the product is installed to a target object, it is possible to easily make the most appropriate adjustment of vibration, for example, by increasing the air setting pressure if the vibration is low or decreasing it if the vibration is high.
Easy maintenance
Ball can be replaced in all models. Replacement maintenance can be easily conducted by loosening bolts on the side cover, removing the side cover, and the replacing the ball. (Note: If the internal raceway ring is significantly worn, only replacing the ball will not repair the product)
Lightweight and compact size
The smallest model UP110A with plastic body is a compact body in 31mm in installation width and 0.24g in weight. Therefore, it can be installed to hopper or a small area to which standard vibrato cannot be installed.
Applications expanded on your idea
Although the ball vibrator is generally used to prevent minor clogging of powder in the hopper or chute, it can be utilized as a motor for the vibration table used for filling. Applications are expanded on various ideas, such as applying the vibration to eliminate buildup in parts supply lines of production lines.
Usable in wet locations or underwater
Because the ball vibrator has a plastic body of a waterproof structure, it can be used even in wet locations. If hoses for air intake and exhaust are extended, and can transmit vibration to an object in water depending on the application. (Note that vibration efficiency decreases if the hose for air exhaust is extended.)
Mounting holes for safety wire are provided as standard
All models of ball vibrators are provided with mounting holes for the fall prevention wire. It is highly recommended to mount the wire to ensure the safety of the plant.(Wire is optional)
Model UP-S is a small and powerful
Model UP-S is a powerful type with a large amplitude. As compared to the same model as the model UP-A (Example: comparison between UP113A and UP113S), the amplitude is nearly double the value and a vibration force nearly equal to one rank higher vibration is generated. Therefore, if a powerful vibration is required in a small area, if the vibration force is insufficient, or if the vibration equipment is reduced in size, the model UP-S can be used effectively.
Specification
UP-A/UP-S
Model | Required to start (MPa) |
Frequency(Hz)・Centrifugal force(kN)・Air consumption(㎥/min) | Weight (kg) |
|||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
0.2MPa | 0.3MPa | 0.4MPa | 0.5MPa | 0.6MPa | ||||||||||||||
Vert. | Horz. | Hz | kN | m3/min (ANR) |
Hz | kN | m3/min (ANR) |
Hz | kN | m3/min (ANR) |
Hz | kN | m3/min (ANR) |
Hz | kN | m3/min (ANR) |
||
UP110A | 0.03 | 0.03 | 273 | 0.15 | 0.12 | 323 | 0.21 | 0.16 | 361 | 0.27 | 0.21 | 391 | 0.31 | 0.26 | 418 | 0.36 | 0.30 | 0.24 |
UP113A | 238 | 0.24 | 282 | 0.34 | 316 | 0.43 | 344 | 0.50 | 0.25 | 367 | 0.57 | 0.31 | 0.25 | |||||
UP219A | 0.07 | 0.04 | 139 | 0.38 | 0.14 | 163 | 0.53 | 0.19 | 185 | 0.67 | 0.24 | 201 | 0.79 | 0.29 | 213 | 0.90 | 0.35 | 0.45 |
UP335A | 0.23 | 0.03 | 101 | 0.94 | 0.19 | 119 | 1.31 | 0.26 | 135 | 1.69 | 0.33 | 147 | 1.99 | 0.41 | 157 | 2.27 | 0.48 | 1.10 |
UP113S | 0.06 | 0.04 | 185 | 0.28 | 0.12 | 220 | 0.40 | 0.16 | 247 | 0.50 | 0.21 | 266 | 0.58 | 0.26 | 281 | 0.65 | 0.30 | 0.25 |
UP219S | 0.11 | 109 | 0.46 | 0.14 | 133 | 0.68 | 0.19 | 151 | 0.87 | 0.24 | 165 | 1.03 | 0.29 | 174 | 1.16 | 0.35 | 0.48 |
(Imperial System)
Model | Required to start (Psi) |
Frequency(Hz)・Centrifugal force(kN)・Air consumption(ft3/min) | Weight (lb) |
|||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
29Psi | 43.5Psi | 58Psi | 72.5Psi | 87Psi | ||||||||||||||
Vert. | Horz. | Hz | kN | ft3/min (ANR) |
Hz | kN | ft3/min (ANR) |
Hz | kN | ft3/min (ANR) |
Hz | kN | ft3/min (ANR) |
Hz | kN | ft3/min (ANR) |
||
UP110A | 4.35 | 4.35 | 273 | 0.15 | 4.24 | 323 | 0.21 | 5.65 | 361 | 0.27 | 7.42 | 391 | 0.31 | 9.18 | 418 | 0.36 | 10.59 | 0.5 |
UP113A | 238 | 0.24 | 282 | 0.34 | 316 | 0.43 | 344 | 0.50 | 8.83 | 367 | 0.57 | 10.95 | 0.6 | |||||
UP219A | 10.2 | 5.8 | 139 | 0.38 | 4.94 | 163 | 0.53 | 6.71 | 185 | 0.67 | 8.47 | 201 | 0.79 | 10.24 | 213 | 0.90 | 12.36 | 1.0 |
UP335A | 33.4 | 4.4 | 101 | 0.94 | 6.71 | 119 | 1.31 | 9.18 | 135 | 1.69 | 11.65 | 147 | 1.99 | 14.48 | 157 | 2.27 | 16.95 | 2.4 |
UP113S | 8.7 | 5.8 | 185 | 0.28 | 4.24 | 220 | 0.40 | 5.65 | 247 | 0.50 | 7.42 | 266 | 0.58 | 9.18 | 281 | 0.65 | 10.59 | 0.6 |
UP219S | 16 | 109 | 0.46 | 4.94 | 133 | 0.68 | 6.71 | 151 | 0.87 | 8.47 | 165 | 1.03 | 10.24 | 174 | 1.16 | 12.36 | 1.1 |
Dimensions, installation, control panel
Product dimensional drawings
Product dimensional table
Model | L | H | H1 | W | t | P | φd | φE | G | Tube Size |
---|---|---|---|---|---|---|---|---|---|---|
UP110A | 127 | 70 | (99) | 31 | 21.5 | 102 | 2-10.3 (M8) |
7 | 1/8 | φ8Xφ6 |
UP113A | ||||||||||
UP113S | ||||||||||
UP219A | 141 | 89 | (127) | 39 | 24.5 | 116 | 2-12 (M10) |
1/4 | ||
UP219S | ||||||||||
UP335A | 164 | 102 | (140) | 57 | 33.5 | 133 | 2-14 (M12) |
(Imperial System)
Model | L | H | H1 | W | t | P | φd | φE | G | Tube Size |
---|---|---|---|---|---|---|---|---|---|---|
UP110A | 5.0 | 2.8 | (3.9) | 1.2 | 0.8 | 4.0 | 2-0.4 (5/16) |
0.3 | 1/8 | φ8 x φ6 (mm) |
UP113A | ||||||||||
UP113S | ||||||||||
UP219A | 5.6 | 3.5 | (5.0) | 1.5 | 1.0 | 4.6 | 2-0.5 (3/8) |
1/4 | ||
UP219S | ||||||||||
UP335A | 6.5 | 4.0 | (5.5) | 2.2 | 1.3 | 5.2 | 2-0.6 (7/16) |
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