Fukuda Seiko, Japan
Fukuda FKN 6204-2RS FKN… (2RS) type GMN Clutch
Made in Japan
Manufacturer: Fukuda Seiko
Model: FKN 6204-2RS (Ball shaft reception (with lubrication and seal) / keyway)
Developed by GMN, which has been dealing with machine component parts for more than 100 years, this is a lightweight, space-saving, and high-torque one-way clutch. A mechanism of the ring fastening part called a sprag controls the direction of rotation.
use
- Printing Machinery
- Conveyor
- E-bikes (electrically power assisted bicycles)
- Compressor
- winch
- Generators
- Emergency power supply equipment and fire doors
- Wheelchair
Features
- Suggestions for backstops, indexes, and overrunning
- Space-saving and high torque
- High-speed swivel motion
- High-precision positioning
- Minimal moment of inertia
- Uniform load distribution due to individual sprag movements
- High design freedom with various options: with inner and outer rings
, with axle reception, with keyway, with lubrication and seals -
summary
- A one-way clutch is a clutch mechanism that transmits power in only one direction, and GMN uses a sprag-type mechanism.
- The friction force generated when the uniquely designed sprag is upright around the entire circumference controls the direction of rotation. Since a static friction force is generated around the entire circumference, both high torque and space saving are achieved.
- There are two types of spring structures that fix the splugs, Z type and M type, and use the M type for applications where the angular frequency (angular frequency) is greater than 10 Hz.
You can choose the best clutch from a variety of designs + options.
Series: FKN (2RS)
Components:
Insert element
FE 400 Z2
+ Raceway rings
Inner ring keyway
Outer ring press fit
+ Ball bearing
+ Grease lubrication*
+ RS seals*
Width:
12 / 14 / 15 / 16 / 17 / 18 mm
Operating temperature:
max. 140°C
max. 170 °C on request
max. 110°C (series 2RS)FKN… (2RS) (Ball shaft reception (with lubrication and seal) / keyway)
- Specifications ◯
Mounting size: 12/14/15/16/17/18 mm (axial direction)
◯ Shaft diameter: 17~40 mm
◯ Heat resistance: up to 140°C (FKN… 2RS is up to 110°C)
◯ Lubrication: oil or grease (FKN… 2RS is already enclosed)
* FKN … RS is one-sided (freewheel side), FKN… The 2RS has seals on both sides. - Recommended Finish Tolerance
◯ Axis: N6
◯ Housing: N7
Ball Bearing Freewheel
Clutch Unit FKN (2RS)
with keyway (IR)
Components
Freewheel clutch
insert element FE 400 Z2
+ Raceways
inner ring
outer ring
+ Ball bearing
Bearing steel, hardened and polished
Press fit- Roller bearing
Keyway per DIN 6885, Sheet 3
(Sizes 6203-6206)
Keyway per DIN 6885, Sheet 1
(Sizes 6207-6208)
Tolerance: P9 with back clearance
Integrated
+ Lubrication
+ Seal
Lifetime grease lubrication*
RS seals*
* Series FKN 2RS (with RS seals)
38
Characteristics
Dimensions
Dimensions per bearing series 62 (DIN 625)
Width
12 / 14 / 15 / 16 / 17 / 18 mm
Operating temperature
max. 140°C
Higher temperatures on request
max. 110°C (design 2RS with RS seals)
Lubrication
Series FKN 2RS with seals
Operative lifetime grease lubrication
Series FKN without seals
Oil or grease lubrication (Pg. 60–61)
Delivered with corrosion protection.
Installation
Installation tolerances
Shaft n6; hub N7
Mating parts
Hardening and grinding of the mating parts is not necessary.
Thoroughly clean (grease free) the mating parts in the vicinity of
the freewheel clutch as well as the freewheel clutch’s rings before
making the press fit.
Bearing
The freewheel clutch includes a ball bearing.
Additional external bearing support is not necessary.
Press fit pressure
Press fit pressure must not be applied to the balls.
Clamping direction
The arrow on the inner ring designates the inner ring’s clamping
direction.
Seals*
The employed RS seal reliably seal out grease and dust but are not
suitable protection against the presence of liquids.
Series FKN 6203-RS has a RS seal on one side only
(RS seal on the freewheel side)FKN… (2RS) Model Number List
Model No. d [mm] D [mm] W [mm] r [mm] b [mm] t [mm] Tnom [Nm] nmax [min-1] Cdyn. [N] Cstat. [N] Weight [kg] FKN 6203 17 40 12 1 5 12 53 10,800 6,245 3,441 0.07 FKN 6203-RS 17 40 12 1 5 1.2 53 3,700 6,245 3,441 0.07 FKN 6204 20 47 14 1.5 6 1.6 60 7,500 6,869 4,268 0.12 FKN 6204-2RS 20 47 14 1.5 6 1.6 60 3,200 6,869 4,268 0.12 FKN 6205 25 52 15 1.5 8 2 104 5,400 7,448 5,146 0.15 FKN 6205-2RS 25 52 15 1.5 8 2 104 2,800 7,448 5,146 0.15 FKN 6206 30 62 16 1.5 8 2 148 5,100 7,859 6,066 0.23 FKN 6206-2RS 30 62 16 1.5 8 2 148 2,400 7,859 6,066 0.23 FKN 6207 35 72 17 1.5 10 3.3 265 3,700 8,902 7,819 0.33 FKN 6207-2RS 35 72 17 1.5 10 3.3 265 1,900 8,902 7,819 0.33 FKN 6208 40 80 18 1.5 12 3.3 267 3,700 8,902 7,752 0.45 FKN 6208-2RS 40 80 18 1.5 12 3.3 267 1,900 8,902 7,752 0.45 All specifications for series FKN 2RS (with seals) and series FKN (without seals)
The specified nominal torque is based on sufficient stiffness of mating parts.
and refers to the integrated insert element, not the key way.
Rotation speed n for series FKN (without seals) = insert element’s inherent speed.
Rotation speed n for series FKN 2RS (with seals) = speed difference of mating parts.
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