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Nachi UPS Series Power Meister

Made in: Japan
Manufacturer: NACHI
Model: UPS Series

ModelUPS-00A-2*07UPS-00A-2*10UPS-00A-3*10UPS-00A-2*15UPS-00A-3*15UPS-00A-4*15UPS-0A-2*12
UPS-0A-4*12UPS-0A-2*20UPS-0A-4*20UPS-1A-5*35UPS-1A-7*35UPS-1A-9*35UPS-1A-11*35
UPS-1A-13*35UPS-1A-16*35UPS-1A-5*45UPS-1A-7*45UPS-1A-9*45UPS-1A-11*45UPS-1A-13*45
UPS-1A-16*45UPS-1A-7*55UPS-1A-9*55UPS-1A-11*55UPS-1A-13*55UPS-1A-16*55UPS-1A-9*75
UPS-1A-11*75UPS-1A-13*75UPS-1A-16*75UPS-1A-13*11KUPS-1A-16*11KUPS-00A-**07UPS-00A-**10
UPS-00A-**15UPS-0A-**12UPS-0A-**20UPS-1A-**35UPS-1A-**55UPS-1A-**75UPS-1A-**11K

Features of UPS Series

  • Strong power of Max, working pressure 30MPa
  • Designed so pump operates only when necessary for energy savings and low noise.
  • Realizes large energy savings compared to conventional hydraulic systems.
  • High-speed processing of the servo controller makes positioning on the order of µm possible.
  • Compact all-in-one design saves space.
    (It is possible to select either vertical or horizontal setup)

A compact hydraulic system that realizes large energy savings and high precision

  • The AC servo motor controls hydraulic pump rotation speed and direction.
  • It is possible to generate pressure and flow to match the operating cycle of machinery and to stop during idle times.
  • Leads to large energy savings by operating the pump only when necessary.
  • Position, speed, and pressure are controlled with great precision by using a high-speed digital processing servo controller.

Hydraulic Units Explanation of model No.

UPS-00A

UPS-0A/UPS-1A

UPS Series

Specifications

Specifications Hydraulic Units

ElectricmotorAC Servo motor (0.7511kW) (Driving by Servo amplifier)
Power-supply voltage Three-Phase (Servo amplifier Voltage)
Need fan motor power supply only 11kW single-phase AC200230V 50/60Hz
PumpPiston Pump (2.015.8cm3/rev)
Using ambient temperature/humidity0+40°C / 2090%RH(No condensation)
Allowable temperature range of the hydraulic oil560°C (note7)
Recommended hydraulic oilsWear resistant hydraulic fluid ISO VG32 to 68 (VG46 recommended)
Working viscosity range20200mm2/s{cSt}
Oil contamination degreeNAS 10 Class or less
SAFETY VALVE adjustment of pressure Adjustment range of pressureUPS-00A : 3.532 MPa
UPS-0A/1A : 3.530 MPa
Maximum pressure30Mpa (hydraulic pump part)
(Maximum operating output varies according to the combination of motor performance and options)
Colorblack

UPS-00A

TypeOutput
motor
kW
Pump
capacity
cm3rev
Maximum
RPM
min-1
(note1)
Maximum
Flow
l/min
(note2)
Rated
pressure
MPa
(Continuous)
(note3)
Maximum
pressure
MPa
(Short time)
(note3)
Tank
capacity
Lit.
(nominal)
Allowed
hydraulic
fluid
level
range
Lit.
(Estimate)
(note4)
UPS-00A-2*070.752.030006.06.49.6V:0.75
H:0.65
L:Without tank
(note5)
V:0.3
H:0.2
UPS-00A-2*10
UPS-00A-3*10
1.02.0
3.0
30006.0
9.0
8.5
5.7
12.7
8.5
UPS-00A-2*15
UPS-00A-3*15
UPS-00A-4*15
1.52.0
3.0
4.0
30006.0
9.0
12.0
19.2
12.8
9.6
28.8
19.2
14.4

UPS-0A

TypeOutput
motor
kW
Pump
capacity
cm3rev
Maximum
RPM
min-1
(note1)
Maximum
Flow
l/min
(note2)
Rated
pressure
MPa
(Continuous)
(note3)
Maximum
pressure
MPa
(Short time)
(note3)
Tank
capacity
Lit.
(nominal)
Allowed
hydraulic
fluid
level
range
Lit.
(Estimate)
(note4)
UPS-0A-2*12
UPS-0A-4*12
1.22.0
4.0
30006.0
12.0
15.2
7.6
22.8
11.4
V:1.9
H:1.5
V:0.6
H:0.3
UPS-0A-2*20
UPS-0A-4*20
2.02.0
4.0
30006.0
12.0
25.4
12.7
30.0
19.0

UPS-1A

TypeOutput
motor
kW
Pump
capacity
cm3rev
Maximum
RPM
min-1
(note1)
Maximum
Flow
l/min
(note2)
Rated
pressure
MPa
(Continuous)
(note3)
Maximum
pressure
MPa
(Short
time)
(note3)
Tank
capacity
Lit.
(nominal)
Allowed
hydraulic
fluid
level
range
Lit.
(Estimate)
(note4)
UPS-1A-5*35
UPS-1A-7*35
UPS-1A-9*35
UPS-1A-11*35
UPS-1A-13*35
UPS-1A-16*35
3.54.7
6.7
9.0
11.0
12.9
15.8
250011.8
16.8
22.5
27.5
32.3
39.5
21.1
14.8
11.7
9.6
8.2
6.7
30.0
22.2
17.5
14.3
12.2
10.0
No symbol:
4.5
A:3.0
B:6.0
Tank capacity:No symbol
V:1.2,
H:0.6Tank capacity:A
V:0.6,
H:0.4Tank capacity:B
V:2.8,
H:0.8
UPS-1A-5*45
UPS-1A-7*45
UPS-1A-9*45
UPS-1A-11*45
UPS-1A-13*45
UPS-1A-16*45
4.54.7
6.7
9.0
11.0
12.9
15.8
250011.8
16.8
22.5
27.5
32.3
39.5
30.0
22.6
17.8
14.6
12.4
10.2
30.0
30.0
26.8
21.9
18.7
15.2
UPS-1A-7*55
UPS-1A-9*55
UPS-1A-11*55
UPS-1A-13*55
UPS-1A-16*55
5.56.7
9.0
11.0
12.9
15.8
250016.8
22.5
27.5
32.3
39.5
27.9
22.0
18.0
15.3
12.5
30.0
30.0
27.0
23.0
18.8
UPS-1A-9*75
UPS-1A-11*75
UPS-1A-13*75
UPS-1A-16*75
7.59.0
11.0
12.9
15.8
250022.5
27.5
32.3
39.5
30.0
24.7
21.0
17.2
30.0
30.0
30.0
25.8
UPS-1A-13*11K
UPS-1A-16*11K
11.012.9
15.8
250032.3
39.5
30.0
25.1
30.0
30.0

(note1)Operating pressure may be limited by maximum RPM depending on the motor output

(note2)This is the theoretical flow under no load. The actual flow will vary depending on the load pressure.

(note3)Rated pressure is (available) pressure at the rated torque of the motor, and maximum operating pressure is pressure output at 150% torque. However, if this pressure exceeds 30MPa, the maximum operating pressure of the hydraulic unit is limited to below 30MPa.

(note4)An auxiliary tank can be connected if fluctuation in oil volume is greater than allowed values. Contact us for information.

(note5)An oil tank will be separately necessary. Our company can make the oil tanks so contact us for information if you need one.

(note6)Operating conditions may limit the maximum RPM and operating pressure to values lower than those shown in the table above, contact us for more information.
Contact us about operations in which pressure is continuously added over a long period of time because the temperature of the hydraulic fluid sometimes rises due to the operating pressure, so restrictions on the operating pressure and the additional installation of a refrigeration system may be necessary.

(note7)The operating hydraulic fluid temperature is affected by a variety of factors such as the hydraulic unit installation environment, operational method, load condition, etc. so be sure to confirm with your customer in a situation in which the production machine is operating.
In the case that the hydraulic fluid temperature exceeds the operational hydraulic fluid temperature range, it will be necessary to additionally install a separate refrigeration system, so contact us for information.

Specification Servo controller

Type: EPD-PD3-10-D2-20

Power-supply voltage/Power consumptionDC24V±15% / 10W or lessSeparate power supply for sensor is needed
Ambient temperature/Humidity0+55°C / 90%RH or less (No condensation)
Control ContentCylinder position velocity pressure controlControl mode automatic switching function available
Command InputSpeed CommandAnalog voltage DC±10V/Maximum cylinder speed(*1),
Cylinder extended by positive voltage, cylinder retracted by negative voltage
(*1)Set using parameters
Pressure CommandAnalog voltage DC±10V/Maximum control pressure(*2)
Positive voltage adds pressure to head side, negative voltage adds pressure to rod side
(*2)Set using trimmers
Position CommandPosition selection contact signal (4 contacts), target position selected by bit pattern of 4 contacts, the accelerated and decelerated movement function up until the target position inside the controller is generated and moved, and position of the cylinder is maintainedTarget position, maximum movement speed, acceleration and deceleration speed set in advance using internal parameters
Input signal(Contact signal)Servo on, alarm reset, control mode external switching signal, start point search start signal, start point retraction end point LS, start point proximity LS
Output signalAlarm, servo ready, control mode monitor, start point search end/in position (also output), pressure consistency
Input preassure SensorAnalog voltage0.54.5V, or 15V (2ch)Uses pressure sensor with response time of 1ms or less.
Input position sensor90° phase difference biphasic pulse, start point pulse (line receiver input) or analog voltage 0 to 10VIf using pulse output positioning sensor, a start point search is necessary once after turning on the power.
Pulse output positioning sensor: Uses sensor with resolution of 1µm or less
Analog voltage output positioning sensor: Uses sensor with response time of 2ms or less
Servo amplifier I/FOutput: Motor revolve command (analog voltage ±10VDC),
Servo ON,Reset Servo Ararm
Input:Servo Ararm,Servo Ready
Control panelSigned 5-digit display, 4 key input, selector switchData setting and display, trial operation function
  • The connector for controller and the pins are attached.
  • If you use a spacer for the servo controller (option: FZV-8676-02A-01), the installation dimensions will be the same as for the former design [EPD-PD2-10(-A)-D2-10], and the height of the connector from the installation surface will be almost the same.

Servo amplifier specification

Hydraulic Units type
(UPS series)
Output motor
kW
corresponding servo amplifier typeRemarks
UPS-00A-**070.75EPA-PD1-10R075-20
UPS-00A-**101.0EPA-PD1-10R100-20
UPS-00A-**151.5EPA-PD1-10R150-20
UPS-0A-**121.2EPA-PD1-10R120-20
UPS-0A-**202.0EPA-PD1-10R200-20
UPS-1A-**353.5EPA-PD1-10R350-20
UPS-1A-**454.5EPA-PD1-10R450-20
UPS-1A-**555.5EPA-PD1-10R550-20
UPS-1A-**757.5EPA-PD1-10R750-20
UPS-1A-**11K11.0EPA-PD1-10R11K-20

(note1) Operating power source :THREE-PHASE AC200220V 50/60Hz
(note2) Separate motor cable and encoder cable are needed to connect the servo motor installed on the hydraulic unit.
(note3) An external regenerative resistor may need to be added in some operating conditions if the capacity of the built-in or external regenerative resistor is not sufficient. For more details contact us with information about your operating conditions (attach the load motion diagram).
(note4) Cable connector included.

Working principle

Rotating the motor forward brings hydraulic fluid to the head side of the cylinder which pushes the cylinder down. The direction the pump rotates controls the direction of the cylinder, and the speed of rotation controls the speed.

Working principle

System configuration (Standard configuration)

UPS Serie

System performance

Pressure characteristics
Velocity characteristics
Pressure sine wave response
Velocity sine wave response
Power consumption comparison

Application examples and effects

Bending machineMore compact machines and improved precision of processing dimensions
Caulking machine,
Press machine
These units are able to control swaging (pressured insertion) capability and control the swaging (pressured insertion) completion position so quality management is easy.
A positioning mechanism using a conventional mechanical stopper is unnecessary, liberating you from variations in results due to workers.
Grinding machineImproves the precision of the positioning of the grinding commencement position, having a large energy-saving effect when continuously pressurizing over a long period of time using a fixed pressure.
Precision PressImproves product quality by smoothly switching from high-speed movement to pressurization control without any surge. Cycle time is shortened.
Straightening machineIt achieves energy-saving, low noise, and a reduction in the amount of hydraulic fluid. Space is saved and transportation and packaging costs are reduced by installing a hydraulic unit in the machine.
OtherA full range of hydraulic systems for machines which are required to be more compact, machines which require a high thrust that cannot be obtained with ball screws, etc.

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