UHT Corporation CCS-710 Series Ceramics Casting System Machine

Made in Japan
Manufacturer: UHT CORPORATION
Model: CCS-710 Series

New casting system by integrating the process from coating to drying in a compacted manner
A flexible condition setting can be set with touch panel.
Coating thickness: 5 to 200μm　Coating width: Max.250mm　Drying temperature: Max.150℃　Speed: 200 to 12,000mm/min.
Easy setting

Characteristics

Flexible condition setting
Adjustable and fixed-type casting head blades are prepared.(OP.)
Adjustable type casting head blade can flexibly set coating thickness. You can easily exchange the installation of adjustable and fixed type casting head blades.
The condition during coating can be set.
Coating conditions (temperature, amount of blow, feed speed and tension) can be set at one location.
Minute control of drying condition
The amount of ventilation and the temperature of the seven table heaters can be individually controlled.

Inspection of slurry coating
The Backlight stage allows an easy check of the state of coated condition of the slurry.

Easy cleaning and film exchange
Easy structure of cleaning and film exchange

Safety
Safety structure to separate coating section and the control board

Standard Specifications

Model		CCS-710
Coating	Method	Doctor blade method used for coating on the film(Adjustable-type: option / Fixed-type: option)
	Material	Ceramics slurry
	Width size	Max.250mm(Width of career tape:260mm)
	Thickness	5～200μm(Depend on the slurry condition)
	Speed	200～12,000mm/min
Inspection		Backlight used for visual inspection of coating condition
Supply of slurry		Tube pump used to supply slurry to the liquid dam.(Option)
Film(roll)	The outer diameter of the unwinder	Max. 220mm in diameter
	The outer diameter of the winder	Max. 300mm in diameter
	Weight	25kg or less
	Installation shaft	φ3B(3B paper tube clamping)
Dryness	Method	Table heater used to dry slurry from below the carrier tape
	Temperature	Max.150℃
	Zone/Length	7 zone×500mm=3,500mm
	Air blow	Two fans are used to control the suction/exhaust amount to select optimal drying conditions (Air blow control up to 60℃ is possible for an option.)
Carrier film	Film feed	Winding with the servo motor. Powder Blake is used to control tension for unwinding.
	Meandering prevention	The unique mechanism was adopted to prevent the tape from meandering.
	Cleaning	An adhesive roll is used to clean both sides of the tape before coating.
Control function	Control unit	Dedicated controller for mechanical control made by UHT (MJUC)
Control function	Operation	Operation with the 10.4-inch graphical touch panel
Static eliminating unit		The static-eliminating bars are set up with 1 piece for each unwinding and winding side.
Safety	Cover	Heat-insulated, sealed type
Safety	Structure	The operation panel is separated from the coating section and air purge is conducted for the equipment box to prevent solution gas from entering.
Material and structure of housing		Stainless steel welded frame
Air pressure source(for static eliminating)	Pressure	0.2～0.5MPa(Clean air)
Air pressure source(for static eliminating)	Connected diameter	Outer diameter φ12 tube
Exhaust	Flowing quantity	Max 8.1m³/min
Exhaust	Duct connected diameter	Outer diameter φ73mm
Power sourse		3φ AC200V ±10% 5kVA
Dimension		W2300(Breaker box+150mm)×D700×H1165mm(Operation panel+300mm)
Weight		Approx.700kg
Working condition	Temperature	10～35℃(22±2℃ recommended)
Working condition	Humidity	40～60%(Non-dewing)